Dukane 403-570-01 user manual 34Vertical Lower Limit Setup Screen with Set Position Button

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Dual Servo Spin Welder User’s Manual

[.15 in.] above tooling contact, if possible) and press the Set Position button. The stop block will be moved up, and a flashing circle will appear next to the DOWN button when this process is complete, indicating that the proximity switch is active. Press the DONE button to return to the SYSTEM SETUP screen.

The Data Export button controls whether the weld parameter data displayed on the RUN screen (Weld Time, Rotations, etc.) is sent out to a computer connected to the welder after each cycle (refer to Chapter 8). Pressing the button toggles between On and Off states.

The Graph Export button controls whether the weld profile data captured for the last weld is sent out to a computer connected to the welder after each cycle (refer to Chapter 8). This data includes the spin torque, spin orientation, vertical thrust, vertical position, and vertical speed. It is displayed in graphical format in the Utility and can be exported to an ASCII file. Pressing the button toggles between On and Off states. The time required to transfer the data for this option can be significant (several seconds, depending on weld duration) and may adversely affect cycle rate as the welder will not be ready to run another cycle until the transfer is complete.

The Start Type button toggles from Manual to Automatic each time it is pressed. Manual is used for most operations. Automatic is used in an automated system and requires a switch closure contact on the User I/O HD-15 connector (see Figure 3–9). A pinout of the User I/O connector and automation wiring information are provided in Appendix A.

Figure 5–34Vertical Lower Limit Setup Screen with Set Position Button

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Dukane Manual Part No. 403-570-01

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Contents Dual Servo Spin Welder Dukane Manual Part No Summary Date Revision HistoryRevision This page intentionally left blank Contents Dukane Dual Servo Spin WelderThis page intentionally left blank Section IntroductionDukane Manual Part No Drawings and Tables Important User InformationRead This Manual First Dual Servo Spin Welder Overview SVT042VRKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank Health and Safety Tips  CautionPlastics Health Notice Run SwitchesGeneral Safety AC Power Receptacle Electrical SafetyMechanical Safety This page intentionally left blank Unpacking and Setup This page intentionally left blank Work Area Unpacking WelderPacking List Qty Part NumberLeveling Securing to Work BenchBench Capacity Mounting HolesDimensions are in Inches mm Tooling Hub & FixtureAC Power 20-Amp 240V FigureBase Interface Connector Head Height AdjustmentControl Connectors User I/O ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank Touch Screen Display 1Dual Servo Spin Welder Touch Screen PanelOperational Switches Emergency Stop SwitchBrigtly Lit Red LEDs Data I/O ConnectorOpti-Touch Run Switches This page intentionally left blank Touch Screen Menus View PartsThis page intentionally left blank RUN Mode Screen LayoutView Parts Tool Setup Setup MenuPRE-WELD Setup TOP of Stroke Position Trigger PositionPart Pickup Option Pre-Spin Orientation OptionTime Method Weld SetupWeld Method Selection Rotation Method Distance MethodEnergy Method Orientation OptionTorque Trigger Option 18Weld Torque Trigger Option ScreenConstant Torque Option POST-WELD SetupHold Setup 22Hold Setup Screen for Distance Mode Part Tests 25Process Limit Definitions Screen 128RUN Screen with Part Test Failed Button Utilities Tab Select Setup TabTools Menu System Setup Tab Third tab is labeled System Setup and is shown in Figure34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Screen Parameter Name Min.Value Max.Value Resolution Units Parameter Value RangeThis page intentionally left blank Machine Operation 55-56This page intentionally left blank Adjust Thruster Position on Column Machine SetupAC Power Base Interface CableSet Tool Parameters Reset E-StopTurn Power on Initialize Home WelderSet Vertical Travel Lower Limit Position Set Weld Process ParametersStarting a Weld Cycle Setup Sheet Stopping a Weld CycleDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Spin Welding Process Material ConsiderationsControl Parameters Surface SpeedSpin Rev/minSpeed Average Weld Diameter inchPress Axial Speed Weld DepthWeld Diameter Machine Peak RPM Part SizeHold This page intentionally left blank Installation, Startup Welder Data Export SoftwareThis page intentionally left blank Installation Startup, and Cable Connections Hardware Software RequirementsPart Data Part Data ListIncoming Data Profile GraphsFile Write Plot DataServo and Debug Spin Torque SetpointTroubleshooting Welding ProcessThis page intentionally left blank Troubleshooting Welding ProcessWelder MechanicalProblem Symptom Possible Cause Recommended Solution Message Description Cause Possible Solution Instructions FaultsMessage Description Cause Possible Solution Message Description Cause Possible Solution Errors Time or number of rotationsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank AC Power Cord MaintenanceThis page intentionally left blank Contacting Dukane This page intentionally left blank Ultrasonics Division Contacting DukaneIdentify Equipment WebsiteThis page intentionally left blank Specifications This page intentionally left blank Power Requirements Tooling SpecificationsMachine Weight Operating Environment2Dual Servo Spin Welder Dimensions Identification Numbers Welder Model & Serial NumberThis page intentionally left blank Connector Pinouts Appendix aThis page intentionally left blank Base Interface Connector Figure A-1Base Interface ConnectorUser I/O Connector Signal Description FunctionSlide Kit Connector Pin Signal Description FunctionData Port Connector Automation WiringFigure A-5Schematic of Operate and Abort This page intentionally left blank Appendix B ToolingThis page intentionally left blank Moment of Inertia Explanation of InertiaTool and Fixture Design Optional Features Appendix CThis page intentionally left blank Upper Tool Vacuum Figure C-1Upper Tool Vacuum SystemRemote Touch Screen Figure C-2 Remote Touch Screen ComponentsDukane ISO