Dukane 403-570-01 user manual Dual Servo Spin Welder Setup Sheet

Page 62

Dual Servo Spin Welder User’s Manual

DUAL SERVO SPIN WELDER - SETUP SHEET

APPLICATION

DATE

MACHINE MODEL

 

SVT0___2VR

 

MACHINE SETUP NUMBER

 

 

SETUP > PRE-

WELD

SETUP > WELD

SETUP >

POST-

WELD

TOOLS > SYSTEM SETUP

 

 

TOUCH SCREEN SETTING

 

 

 

 

 

 

 

 

TOOL INERTIA (KG*CM^2)

 

 

 

 

 

 

 

 

TOOL WEIGHT (KG)

 

 

 

 

TOOL SETUP

 

 

SPIN DECEL. (%)

 

 

 

 

 

 

 

 

VAC. SENSE

 

 

 

 

 

 

 

 

PART PRESENT

 

 

 

 

TOP OF STROKE POSITION

 

POSITION (MM)

 

 

 

 

TRIGGER POSITION

 

POSITION (MM)

 

 

 

 

 

 

 

 

PART

 

ENABLE

 

POSITION (MM)

OPTIONS

 

 

PICKUP

 

THRUST SENSE

 

THRUST (%)

TIMEOUT (S)

 

 

 

 

PRE-SPIN

ORIENT

 

PRE-SPIN

 

METHOD (TIME, ROTATION, DISTANCE, ENERGY)

 

 

 

 

 

 

WELD TIME (S) / WELD ROTATIONS / VERTICAL (MM) / ENERGY (J)

WELD

 

 

 

COLLAPSE / ABSOLUTE (DISTANCE METHOD ONLY)

 

VERT. SPEED (MM/S)

 

 

 

 

 

 

PARAMETERS

 

 

 

 

 

 

 

 

SPIN RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIR.

 

 

 

 

 

 

 

 

OPTIONS

 

ORIENTATION

 

 

WELD

 

 

 

 

 

TORQUE TRIGGER

TORQUE (% OF MAX.)

TIMEOUT (S)

 

 

CONSTANT TORQUE

TORQUE (% OF MAX.)

TIMEOUT (S)

 

 

MODE (POSITION, TIME)

 

 

 

 

HOLD SETUP

SPEED (MM/S)

 

 

 

 

 

 

MOVE TIME (S) / COLLAPSE (MM)

 

 

 

 

DWELL TIME (S)

 

 

 

 

 

 

CONSTANT THRUST

 

THRUST (%)

 

 

WELD TIME (S)

 

 

 

 

 

 

 

 

WELD ROTATIONS

 

 

 

 

 

 

ORIENTATION (DEG.)

 

 

 

 

 

 

WELD ENERGY (J)

 

 

 

 

 

 

PEAK RPM

 

 

 

 

 

 

PROCESS LIMITS

PEAK TORQUE (% OF MAX.)

 

 

 

 

 

 

PEAK THRUST (% OF MAX.)

 

 

 

 

 

 

CYCLE TIME (S)

 

 

 

 

 

 

 

 

VERTICAL WELD END (MM)

 

 

 

 

 

 

HOLD COLLAPSE (MM)

 

 

 

 

 

 

HOLD END POSITION (MM)

 

 

 

 

LATCH ON FAILURE

FAILURE SWITCH (SUSPECT / BAD)

VERTICAL TRAVEL LOWER LIMIT

LIMIT POS. (MM)

HOME OFFSET (DEG.)

 

VALUE

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

TIME ROT DIST ENERGY

COLLAPSE ABSOLUTE

CW CCW

ON OFF

ON OFF

ON OFF

POSITION TIME

ON OFF

LOWER LIMIT

UPPER LIMIT

ON OFF

SUSPECT BAD

Page  56

Dukane Manual Part No. 403-570-01

Image 62
Contents Dual Servo Spin Welder Dukane Manual Part No Summary Date Revision HistoryRevision This page intentionally left blank Contents Dukane Dual Servo Spin WelderThis page intentionally left blank Section IntroductionDukane Manual Part No Drawings and Tables Important User InformationRead This Manual First Dual Servo Spin Welder Overview SVT042VRKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank Health and Safety Tips  CautionPlastics Health Notice Run SwitchesGeneral Safety AC Power Receptacle Electrical SafetyMechanical Safety This page intentionally left blank Unpacking and Setup This page intentionally left blank Work Area Unpacking WelderPacking List Qty Part NumberLeveling Securing to Work BenchBench Capacity Mounting HolesDimensions are in Inches mm Tooling Hub & FixtureAC Power 20-Amp 240V FigureBase Interface Connector Head Height AdjustmentControl Connectors User I/O ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank Touch Screen Display 1Dual Servo Spin Welder Touch Screen PanelOperational Switches Emergency Stop SwitchBrigtly Lit Red LEDs Data I/O ConnectorOpti-Touch Run Switches This page intentionally left blank Touch Screen Menus View PartsThis page intentionally left blank RUN Mode Screen LayoutView Parts Tool Setup Setup MenuPRE-WELD Setup TOP of Stroke Position Trigger PositionPart Pickup Option Pre-Spin Orientation OptionTime Method Weld SetupWeld Method Selection Rotation Method Distance MethodEnergy Method Orientation OptionTorque Trigger Option 18Weld Torque Trigger Option ScreenConstant Torque Option POST-WELD SetupHold Setup 22Hold Setup Screen for Distance Mode Part Tests 25Process Limit Definitions Screen 128RUN Screen with Part Test Failed Button Utilities Tab Select Setup TabTools Menu System Setup Tab Third tab is labeled System Setup and is shown in Figure34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Screen Parameter Name Min.Value Max.Value Resolution Units Parameter Value RangeThis page intentionally left blank Machine Operation 55-56This page intentionally left blank Adjust Thruster Position on Column Machine SetupAC Power Base Interface CableSet Tool Parameters Reset E-StopTurn Power on Initialize Home WelderSet Vertical Travel Lower Limit Position Set Weld Process ParametersStarting a Weld Cycle Setup Sheet Stopping a Weld CycleDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Spin Welding Process Material ConsiderationsControl Parameters Surface SpeedSpin Rev/minSpeed Average Weld Diameter inchPress Axial Speed Weld DepthWeld Diameter Machine Peak RPM Part SizeHold This page intentionally left blank Installation, Startup Welder Data Export SoftwareThis page intentionally left blank Installation Startup, and Cable Connections Hardware Software RequirementsPart Data Part Data ListIncoming Data Profile GraphsFile Write Plot DataServo and Debug Spin Torque SetpointTroubleshooting Welding ProcessThis page intentionally left blank Troubleshooting Welding ProcessWelder MechanicalProblem Symptom Possible Cause Recommended Solution Message Description Cause Possible Solution Instructions FaultsMessage Description Cause Possible Solution Message Description Cause Possible Solution Errors Time or number of rotationsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank AC Power Cord MaintenanceThis page intentionally left blank Contacting Dukane This page intentionally left blank Ultrasonics Division Contacting DukaneIdentify Equipment WebsiteThis page intentionally left blank Specifications This page intentionally left blank Power Requirements Tooling SpecificationsMachine Weight Operating Environment2Dual Servo Spin Welder Dimensions Identification Numbers Welder Model & Serial NumberThis page intentionally left blank Connector Pinouts Appendix aThis page intentionally left blank Base Interface Connector Figure A-1Base Interface ConnectorUser I/O Connector Signal Description FunctionSlide Kit Connector Pin Signal Description FunctionData Port Connector Automation WiringFigure A-5Schematic of Operate and Abort This page intentionally left blank Appendix B ToolingThis page intentionally left blank Moment of Inertia Explanation of InertiaTool and Fixture Design Optional Features Appendix CThis page intentionally left blank Upper Tool Vacuum Figure C-1Upper Tool Vacuum SystemRemote Touch Screen Figure C-2 Remote Touch Screen ComponentsDukane ISO