Dukane 403-570-01 user manual Rotation Method, Distance Method

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Section 5 - Touch Screen Menus

Rotation Method

In this method, the weld duration is controlled by completing a specified number of spin revolutions. The Weld Parameters button is used to enter the settings shown in Figure 5-13. The Weld Rotations field specifies the number of weld revolutions. The actual number of weld rotations as reported on the RUN screen after the weld will be larger than the number entered in this field and depends on the deceleration and whether final orientation is enabled (see Orientation Option below). The VERT Speed (mm/s), SPIN RPM, and Dir. fields are the same as in the Time Method. The DONE button causes a return to the main WELD tab screen.

Distance Method

In this method, the weld duration is controlled by vertical travel to a specified absolute or collapse distance. The Weld Parameters button is used to enter the settings shown in Figure 5-14. The Vertical (mm) field specifies the travel distance, depending on the position of the Collapse / Absolute switch located on the bottom of the screen. If the switch selection is Collapse as shown in Figure 5-14, the travel distance is measured relative to the trigger point. If the switch selection is Absolute as shown in Figure 5-15, the travel distance is measured from the press topmost, or 0 position (also referred to as the “home” position). The Teach Position button is available in the Absolute Distance mode, which allows the position to be defined by physically jogging the press down to the desired weld end position. The layout of the Teach Position screen is very similar to the TRIGGER Position screen shown in Figure 5-8. Directly below the Vertical (mm) field is the minimum weld distance, which is automatically calculated by the welder based on other parameters such as speed and deceleration. The VERT Speed (mm/s), SPIN RPM, and Dir. fields are the same as in the Time Method. The DONE button causes a return to the main WELD tab screen.

Figure 5–13Weld Parameters Screen for Rotation Method

Figure 5–14Weld Parameters Screen for Distance Method with Collapse Switch Selection

Figure 5–15Weld Parameters Screen for Distance Method with Absolute Switch Selection

Dukane Manual Part No. 403-570-01

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Contents Dual Servo Spin Welder Dukane Manual Part No Summary Date Revision HistoryRevision This page intentionally left blank Dukane Dual Servo Spin Welder ContentsThis page intentionally left blank Introduction SectionDukane Manual Part No Drawings and Tables Important User InformationRead This Manual First SVT042VR Dual Servo Spin Welder OverviewKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank  Caution Health and Safety TipsPlastics Health Notice Run SwitchesGeneral Safety AC Power Receptacle Electrical SafetyMechanical Safety This page intentionally left blank Unpacking and Setup This page intentionally left blank Packing List Unpacking WelderWork Area Qty Part NumberBench Capacity Securing to Work BenchLeveling Mounting HolesTooling Hub & Fixture Dimensions are in Inches mm20-Amp 240V Figure AC PowerControl Connectors Head Height AdjustmentBase Interface Connector User I/O ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank 1Dual Servo Spin Welder Touch Screen Panel Touch Screen DisplayEmergency Stop Switch Operational SwitchesBrigtly Lit Red LEDs Data I/O ConnectorOpti-Touch Run Switches This page intentionally left blank View Parts Touch Screen MenusThis page intentionally left blank Screen Layout RUN ModeView Parts Tool Setup Setup MenuPRE-WELD Setup Trigger Position TOP of Stroke PositionPre-Spin Orientation Option Part Pickup OptionTime Method Weld SetupWeld Method Selection Distance Method Rotation MethodOrientation Option Energy Method18Weld Torque Trigger Option Screen Torque Trigger OptionConstant Torque Option POST-WELD SetupHold Setup 22Hold Setup Screen for Distance Mode 25Process Limit Definitions Screen 1 Part Tests28RUN Screen with Part Test Failed Button Utilities Tab Select Setup TabTools Menu Third tab is labeled System Setup and is shown in Figure System Setup Tab34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Parameter Value Range Screen Parameter Name Min.Value Max.Value Resolution UnitsThis page intentionally left blank 55-56 Machine OperationThis page intentionally left blank AC Power Machine SetupAdjust Thruster Position on Column Base Interface CableTurn Power on Reset E-StopSet Tool Parameters Initialize Home WelderSet Weld Process Parameters Set Vertical Travel Lower Limit PositionStarting a Weld Cycle Stopping a Weld Cycle Setup SheetDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Material Considerations Spin Welding ProcessSurface Speed Control ParametersSpeed Rev/minSpin Average Weld Diameter inchWeld Depth Press Axial SpeedWeld Diameter Machine Peak RPM Part SizeHold This page intentionally left blank Welder Data Export Software Installation, StartupThis page intentionally left blank Hardware Software Requirements Installation Startup, and Cable ConnectionsPart Data List Part DataFile Write Profile GraphsIncoming Data Plot DataSpin Torque Setpoint Servo and DebugWelding Process TroubleshootingThis page intentionally left blank Welding Process TroubleshootingMechanical WelderProblem Symptom Possible Cause Recommended Solution Faults Message Description Cause Possible Solution InstructionsMessage Description Cause Possible Solution Time or number of rotations Message Description Cause Possible Solution ErrorsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank Maintenance AC Power CordThis page intentionally left blank Contacting Dukane This page intentionally left blank Identify Equipment Contacting DukaneUltrasonics Division WebsiteThis page intentionally left blank Specifications This page intentionally left blank Machine Weight Tooling SpecificationsPower Requirements Operating Environment2Dual Servo Spin Welder Dimensions Welder Model & Serial Number Identification NumbersThis page intentionally left blank Appendix a Connector PinoutsThis page intentionally left blank Figure A-1Base Interface Connector Base Interface ConnectorSignal Description Function User I/O ConnectorPin Signal Description Function Slide Kit ConnectorAutomation Wiring Data Port ConnectorFigure A-5Schematic of Operate and Abort This page intentionally left blank Tooling Appendix BThis page intentionally left blank Explanation of Inertia Moment of InertiaTool and Fixture Design Appendix C Optional FeaturesThis page intentionally left blank Figure C-1Upper Tool Vacuum System Upper Tool VacuumFigure C-2 Remote Touch Screen Components Remote Touch ScreenDukane ISO