Dukane 403-570-01 user manual Revision History, Summary Date

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Revision History

Revision	Revision
Number	Summary	Date

- 00	Original release.	10/24/2008
- 01	Menu language choices added;
	Revised Upper Tool Vacuum paragraphs	09/25/2009

Dukane Manual Part No. 403-570-01

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Contents Dual Servo Spin Welder Dukane Manual Part No Revision History RevisionSummary Date This page intentionally left blank Dukane Dual Servo Spin Welder ContentsThis page intentionally left blank Introduction SectionDukane Manual Part No Important User Information Read This Manual FirstDrawings and Tables SVT042VR Dual Servo Spin Welder OverviewKey Dual Servo Spin Welder Features This page intentionally left blank Safety Considerations This page intentionally left blank  Caution Health and Safety TipsRun Switches General SafetyPlastics Health Notice Electrical Safety Mechanical SafetyAC Power Receptacle This page intentionally left blank Unpacking and Setup This page intentionally left blank Qty Part Number Unpacking WelderPacking List Work AreaMounting Holes Securing to Work BenchBench Capacity LevelingTooling Hub & Fixture Dimensions are in Inches mm20-Amp 240V Figure AC PowerUser I/O Connector Head Height AdjustmentControl Connectors Base Interface ConnectorThis page intentionally left blank Display and Controls This page intentionally left blank 1Dual Servo Spin Welder Touch Screen Panel Touch Screen DisplayEmergency Stop Switch Operational SwitchesData I/O Connector Opti-Touch Run SwitchesBrigtly Lit Red LEDs This page intentionally left blank View Parts Touch Screen MenusThis page intentionally left blank Screen Layout RUN ModeView Parts Setup Menu PRE-WELD SetupTool Setup Trigger Position TOP of Stroke PositionPre-Spin Orientation Option Part Pickup OptionWeld Setup Weld Method SelectionTime Method Distance Method Rotation MethodOrientation Option Energy Method18Weld Torque Trigger Option Screen Torque Trigger OptionPOST-WELD Setup Hold SetupConstant Torque Option 22Hold Setup Screen for Distance Mode 25Process Limit Definitions Screen 1 Part Tests28RUN Screen with Part Test Failed Button Select Setup Tab Tools MenuUtilities Tab Third tab is labeled System Setup and is shown in Figure System Setup Tab34Vertical Lower Limit Setup Screen with Set Position Button 35Password-Protected Screens and Menus Setting Time and Date On Touch Screen Parameter Value Range Screen Parameter Name Min.Value Max.Value Resolution UnitsThis page intentionally left blank 55-56 Machine OperationThis page intentionally left blank Base Interface Cable Machine SetupAC Power Adjust Thruster Position on ColumnInitialize Home Welder Reset E-StopTurn Power on Set Tool ParametersSet Weld Process Parameters Set Vertical Travel Lower Limit PositionStarting a Weld Cycle Stopping a Weld Cycle Setup SheetDual Servo Spin Welder Setup Sheet Optimizing Performance This page intentionally left blank Material Considerations Spin Welding ProcessSurface Speed Control ParametersAverage Weld Diameter inch Rev/minSpeed SpinWeld Depth Press Axial SpeedPart Size HoldWeld Diameter Machine Peak RPM This page intentionally left blank Welder Data Export Software Installation, StartupThis page intentionally left blank Hardware Software Requirements Installation Startup, and Cable ConnectionsPart Data List Part DataPlot Data Profile GraphsFile Write Incoming DataSpin Torque Setpoint Servo and DebugWelding Process TroubleshootingThis page intentionally left blank Welding Process TroubleshootingMechanical WelderProblem Symptom Possible Cause Recommended Solution Faults Message Description Cause Possible Solution InstructionsMessage Description Cause Possible Solution Time or number of rotations Message Description Cause Possible Solution ErrorsMessage Description Cause Possible Solution This page intentionally left blank Maintenance This page intentionally left blank Maintenance AC Power CordThis page intentionally left blank Contacting Dukane This page intentionally left blank Website Contacting DukaneIdentify Equipment Ultrasonics DivisionThis page intentionally left blank Specifications This page intentionally left blank Operating Environment Tooling SpecificationsMachine Weight Power Requirements2Dual Servo Spin Welder Dimensions Welder Model & Serial Number Identification NumbersThis page intentionally left blank Appendix a Connector PinoutsThis page intentionally left blank Figure A-1Base Interface Connector Base Interface ConnectorSignal Description Function User I/O ConnectorPin Signal Description Function Slide Kit ConnectorAutomation Wiring Data Port ConnectorFigure A-5Schematic of Operate and Abort This page intentionally left blank Tooling Appendix BThis page intentionally left blank Explanation of Inertia Moment of InertiaTool and Fixture Design Appendix C Optional FeaturesThis page intentionally left blank Figure C-1Upper Tool Vacuum System Upper Tool VacuumFigure C-2 Remote Touch Screen Components Remote Touch ScreenDukane ISO