Miller Electric XR Control manual Pin Plug Information, Installing voltage sensing lead

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5-6. 14-Pin Plug Information

 

 

 

Pin*

Pin Information

 

 

 

A

24 volts ac with respect to socket G.

 

 

 

B

Contact closure to A completes 24 volts ac contactor control circuit.

I J

K

A

G

Circuit common for 24 volts AC circuit.

 

 

B

 

 

H

N

L C

C

+10 volts dc output to remote control with respect to socket D.

 

 

G

M

D

D

Remote control circuit common.

F

E

 

E

0 to +10 volts dc input command signal from remote control with respect to socket D.

 

 

 

 

 

 

H

Voltage feedback; 0 to +10 volts dc, 1 volt per 10 arc volts.

 

 

 

F

Current feedback; 0 to +10 volts dc, 1 volt per 100 amperes.

*The remaining pins are not used.

5-7. (Optional) Voltage Sensing Lead Connections And CC/CV Jumper Plug Settings

 

 

 

 

1

 

 

 

6

5

 

 

 

 

4

 

 

 

E D C B A

 

 

 

 

RC5

 

 

 

 

3

2

1

 

 

EXT

 

INT

 

3

 

 

 

 

Installing voltage sensing lead

1Terminal Strip 2T

2Strain Relief

Loosen screws of strain relief.

3 Voltage Sensing Lead

Route ring terminal end of lead

2through strain relief, and connect ring terminal to terminal A of terminal strip 2T. Tighten screws on strain relief.

4 Motor Speed Control Board PC1

5 Jumper Plug

6 Receptacle RC5

Unit is factory set for constant voltage (CV) welding. To set unit for constant current (CC) welding. Volt sensing lead kit must be installed in feeder. Volt sensing lead kit 209867

For constant voltage (CV) welding, place jumper plug in INT. position. Voltage sensing lead clamp does not need to be connected to workpiece.

For constant current (CC) welding, place plug in EXT. position. Connect clamp end of voltage sensing lead to workpiece.

Reinstall right side panel.

Tools Needed:

1/4 in

801 557-B

OM-1594 Page 18

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Contents OM-1594181 715Z ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Directives StandardsPage Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques+ + Rating Label For CE Products Symbols And Definitions SpecificationsPower DiameterDuty Cycle And Overheating Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Installing voltage sensing lead Pin Plug InformationMeter Circuit Board Settings Voltage Sensing FunctionDigital Meter Display Opening Top Cover Of XR-Edge Gun Removing Top Cover Of Pistol Grip GunInstalling Wire Spool Threading Welding Wire Through Feeder It from unravelingThreading Welding Wire Through Gun For XR-Edge GunFor Pistol-Grip Gun For Both GunsAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time range is from 0 to 4 seconds− Operation ControlsGun wire feed speed Internal ControlsGun Controls Shielding GasCoolant Supply For Water-Cooled Models Only Disconnect power Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or SpotTo 6 Weeks MonthsFeeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/Bearing030-1/16 wire size Replacing Head Tube Liner In XR-Edge GunsTurn Off welding power source and wire feeder Replacing The LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Water Flow Switch Optional For Water-Cooled Models Turn Off WireOverload Protection Engine WeldingTroubleshooting Disconnect power before troubleshootingTrouble Remedy Shielding gas does not flowOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun Number XR-A Spoolmatic Head TubeXR-A Edge Head Tube XR-W Edge Head TubeConsumables Flowchart Nozzles Heavy Duty FasTiptContact TipsExtra Heavy Duty FasTiptContact Tips Consumables Flowchart Tapered FasTipt Contact Tips Value Multi−Turn Contact TipsGas Diffusers InsulatorsStart Your Professional Welding Career Now Page Service SupportOwner’s Record Miller Electric Mfg. Co