Miller Electric XR Control manual Internal Controls, Gun wire feed speed

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6-2. Internal Controls

1

5

2

6

 

 

7

3

 

4

 

Open left side door.

1 Run-In Speed Control

Use this control to set run-in wire feed speed before arc initiation.

After arc initiation, weld wire feed speed is controlled by the wire speed setting on the welding gun (see Section 6-3).

The scale around the run-in speed control is a percent of weld wire feed speed.

Maximum run-in wirefeed speed is approximately one half of weld wirefeed speed.

Minimum run-in wirefeed speed is approximately 40 inches per minute (1 mpm).

.The gun wire feed speed

control adjusts wire speed from minimum to maximum setting on Wire Speed Control.

2Burnback Time Control (Optional)

Use control to adjust time (up to

0.25seconds) that the welding wire is electrically energized after the wire stops feeding.

If welding wire sticks in the weld puddle, increase burnback time. If wire burns back into the gun contact tip, decrease burnback time.

The scale around the control is marked in fractions of a second.

3 Spot Time Control (Optional)

Use control to set spot weld time. Welding wire feeds at speed selected on the gun Wire Speed Control. Spot time starts at arc initiation.

Rotating switch fully counterclockwise until it clicks selects an untimed continuous weld, all other positions will provide various timed spot welds.

The scale around the control is marked in seconds.

4 Time Range Switch

Use switch to select spot weld time range.

5Fuse F1 See Section 7-11.

6Circuit Breaker CB1 See Section 7-11.

7Motor Torque Switch

Use switch to select the force used to push wire. The up position is for high force, or torque. The down position is for low force, or torque.

Use Low position for .030 wire size and High position for all other wire sizes.

Close and latch door.

Ref. 801 578

OM-1594 Page 28

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Contents Processes OM-1594181 715ZDescription From Miller to You Table of Contents Options and Accessories Warranty Directives StandardsPage Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques+ + Rating Label For CE Products Power Symbols And DefinitionsSpecifications DiameterDuty Cycle And Overheating Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Installing voltage sensing lead Pin Plug InformationVoltage Sensing Function Meter Circuit Board SettingsDigital Meter Display Opening Top Cover Of XR-Edge Gun Removing Top Cover Of Pistol Grip GunInstalling Wire Spool Threading Welding Wire Through Feeder It from unravelingFor Pistol-Grip Gun Threading Welding Wire Through GunFor XR-Edge Gun For Both GunsAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time range is from 0 to 4 seconds− Operation ControlsGun wire feed speed Internal ControlsShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only To 6 Weeks Disconnect powerSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot MonthsFeeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/Bearing030-1/16 wire size Replacing Head Tube Liner In XR-Edge GunsTurn Off welding power source and wire feeder Replacing The LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Overload Protection Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Engine WeldingTrouble Remedy TroubleshootingDisconnect power before troubleshooting Shielding gas does not flowOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-A Edge Head Tube NumberXR-A Spoolmatic Head Tube XR-W Edge Head TubeHeavy Duty FasTiptContact Tips Consumables Flowchart NozzlesExtra Heavy Duty FasTiptContact Tips Gas Diffusers Consumables Flowchart Tapered FasTipt Contact TipsValue Multi−Turn Contact Tips InsulatorsStart Your Professional Welding Career Now Page Service SupportOwner’s Record Miller Electric Mfg. Co