Miller Electric XR Control manual Water-Cooled Feeder Connections

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5-4. Water-Cooled Feeder Connections

2

4

5

7

Rear Panel

25

Connect To 14-Socket

 

 

Receptacle On Welding

6

Top View

Power Source

 

 

 

1

3

Connect To Positive (+)

Weld Output Terminal On

Welding Power Source

Application

GTAW Or Where

GMAW Or Where Coolant

Contacts Aluminum Parts Or

 

HF* Is Used

 

Where HF* Not Used

 

 

 

 

 

 

MILLER Low

MILLER Aluminum Protecting

 

Coolant No. 043 809**;

 

Conductivity Coolant

 

Distilled Or Deionized Water OK

 

No. 043 810**

 

Above 32° F (0° C)

 

 

Coolant

*HF: High Frequency Current

**MILLER coolants protect to -37°F (-38°C) and resist algae growth.

Obtain coolant supply.

1 Gas Fitting

Route one end of 10 ft (3 m) gas hose to rear of unit, and connect hose to gas solenoid fitting. Connect remaining end of hose to regulator/flowmeter.

2Weld Cable To Welding Power Source

Select and prepare weld cable according to welding power source manual.

3Weld Cable Grommet

4Current Sensing (Reed) Relay

5Weld Cable Terminal In Feeder

Route one end of weld cable through grommet, through reed relay, and connect to weld cable ter- minal in feeder. Connect remaining end of cable to positive (+) weld output terminal on welding power source.

6Coolant Hose Grommet

7Location Of Coolant Fittings On Front Panel

Route one end of a coolant hose through grommet, and connect to rear of Coolant Out fitting in feeder. Connect remaining end to supply fitting on coolant supply.

Route one end of remaining coolant hose through grommet, and con- nect to rear of Coolant In fitting in feeder. Connect remaining end of hose to return fitting on coolant supply.

Close and latch door.

Tools Needed: 9/16 in

Ref. 152 431-A / Ref. 801 578-A

OM-1594 Page 16

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Contents Processes OM-1594181 715ZDescription From Miller to You Table of Contents Options and Accessories Warranty Directives StandardsPage Arc Welding Hazards Symbol UsageMarks a special safety message Electric Shock can killFlying Metal can injure eyes ARC Rays can burn eyes and skinWelding can cause fire or explosion Buildup of GAS can injure or killCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer unIncendie ou une explosion DES Pièces Chaudes peuvent provoquer des brûlures graves’EMPLOI Excessif peut SUR Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques+ + Rating Label For CE Products Power Symbols And DefinitionsSpecifications DiameterDuty Cycle And Overheating Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Installing voltage sensing lead Pin Plug InformationVoltage Sensing Function Meter Circuit Board SettingsDigital Meter Display Opening Top Cover Of XR-Edge Gun Removing Top Cover Of Pistol Grip GunInstalling Wire Spool Threading Welding Wire Through Feeder It from unravelingFor Pistol-Grip Gun Threading Welding Wire Through GunFor XR-Edge Gun For Both GunsAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time range is from 0 to 4 seconds− Operation ControlsGun wire feed speed Internal ControlsShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only To 6 Weeks Disconnect powerSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot MonthsFeeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/Bearing030-1/16 wire size Replacing Head Tube Liner In XR-Edge GunsTurn Off welding power source and wire feeder Replacing The LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Overload Protection Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Engine WeldingTrouble Remedy TroubleshootingDisconnect power before troubleshooting Shielding gas does not flowOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-A Edge Head Tube NumberXR-A Spoolmatic Head Tube XR-W Edge Head TubeHeavy Duty FasTiptContact Tips Consumables Flowchart NozzlesExtra Heavy Duty FasTiptContact Tips Gas Diffusers Consumables Flowchart Tapered FasTipt Contact TipsValue Multi−Turn Contact Tips InsulatorsStart Your Professional Welding Career Now Page Service SupportOwner’s Record Miller Electric Mfg. Co