Miller Electric XR Control manual MP1

Page 53

 

Item

Diagram

Part

 

 

 

No.

marking

No.

Description

Quantity

 

 

 

 

 

Figure 9-1. Main Assembly

 

 

 

 

 

 

 

 

. .

1 . . . .

. . . . .

. . . . .

089 572 . .

Catch, Link-lock

. . . . . . . 2

. .

2 . . . .

. . . . .

. . . . .

. 112 167 . .

Insulator, Door

. . . . . . . 1

. .

3 . . . .

. . . . .

. . . . .

134 327 . .

Label, Warning General Precautionary (Non-ce Units)

. . . . . . . 1

. .

3 . . . .

. . . . .

. . . . .

178 936 . .

Label, Warning General Precautionary (Ce Units)

. . . . . . . 1

. .

4 . . . .

. . . . .

. . . .

+169 085 . .

Wrapper

. . . . . . . 1

. .

5 . . . .

. . . . .

. . . . .

. . . . . . . . . . .

Deleted

. . . . . . . .

. .

6 . . . .

. . . . .

. . . . .

208 015 . .

Handle, Rubberized Carrying

. . . . . . . 1

. .

7 . . . .

. . . . .

. . . . .

058 427 . .

Ring, Retaining Spool

. . . . . . . 1

. .

8 . . . .

. . . . .

. . . . .

602 233 . .

Washer, Flat Stl .250 Id X .875 Od X .062thk

. . . . . . . 1

. .

9 . . . .

. . . . .

. . . . .

057 543 . .

Spring, Cprsn .845 Od X .091 Wire X 1.500

. . . . . . . 1

. . 10 . . . .

. . . . .

. . . . .

. 113 168 . .

Washer, Locking

. . . . . . . 2

. . 11 . . . .

. . . . .

. . . . .

058 428 . .

Hub, Spool

. . . . . . . 1

. . 12 . . . .

. . . . .

. . . . .

089 561 . .

Washer, Anti-turn Stl

. . . . . . . 1

. . 13 . . . .

. . . . .

. . . . .

058 424 . .

Washer, Fbr Brake

. . . . . . . 1

. . 14 . . . .

. . . . .

. . . . .

151 697 . .

Strip, Brake Surface Anti-turn

. . . . . . . 1

. . 15 . . . .

. . . . .

. . . . .

. 112 198 . .

Shroud, Spool Wire 12 In

. . . . . . . 1

. . 16 . . . .

. . . . .

. . . . .

057 357 . .

Bushing, Snap-in Nyl .937 Id X 1.125mtg Hole

. . . . . . . 2

. . 17 . . . .

. . . . .

. . . . .

010 494 . .

Bushing, Snap-in Nyl 1.375 Id X 1.750mtg Hole

. . . . . . . 1

. . 18 . . . .

. S1

. . . . .

. 111 997 . .

Switch, Rocker Spst 10A 250VAC

. . . . . . . 1

. . 19 . . . .

. . . . .

. . . . .

. 115 104 . .

Connector, Clamp Cable .500

. . . . . . . 2

. . 20 . . . .

. . . .

♦♦♦♦ 176 089 . .

Tubing, Plstc PVC Black

. 1ft (0.3 m)

. . 21 . . . .

. . . .

♦♦♦♦ 600 399 . .

Wire, Strd 14Ga(Order By Ft)

35ft (10.7 m)

. . 22 . . . .

. . . .

♦♦♦♦ 601 222 . .

Clamp, Univ 50A

. . . . . . . 1

. . 23 . . .

PLG5 . . . .

141 162 . .

Housing Plug & Pins

. . . . . . . 1

. . 24 . . . .

. . . . .

. . . . .

079 739 . .

Clamp, Cable Strain Relief

. . . . . . . 1

. .

. . . . . . .

. . . . .

. . . . .

182 475 . .

Cable, Port No 18 6/C 10 Ft 8 In

. . . . . . . 1

. . 25 . . . .

. . . . .

. . . . .

220 805 . .

Nut, 750-14 nps 1.48hex .41h nyl

. . . . . . . 1

. . 26 . . . .

. . . . .

. . . . .

073 302 . .

Bearing, Ball Rdl Sgl Row .669 X 1.378 X .39

. . . . . . . 1

. . 27 . . . .

. . . . .

. . . . .

. 113 161 . .

Block, Bearing Front

. . . . . . . 1

. . 28 . . . .

. . . . .

. . . . .

. 113 165 . .

Stand-Off, .250-20 X 1.000 Lg

. . . . . . . 4

. . 29 . . . .

. . . . .

. . . . .

120 396 . .

Shaft, Spool

. . . . . . . 1

. . 30 . . . .

MP1

. . . . .

163 304 . .

Brake, W/Terminals

. . . . . . . 1

. . 31 . . . .

. . . . .

. . . . .

073 302 . .

Bearing, Ball Rdl Sgl Row .669 X 1.378 X .39

. . . . . . . 1

. . 32 . . . .

. . . . .

. . . . .

. 113 900 . .

Block, Bearing Rear

. . . . . . . 1

. . 33 . . . .

GS1

. . . . .

216 126 . .

Valve, Gas W/Fittings 24VAC

. . . . . . . 1

. . 34 . . . .

. . . . .

. . . . .

089 120 . .

Clamp, Hose .375-.450clp Dia Slfttng

. . . . . . . 1

. . 35 . . . .

. . . . .

. . . . .

176 357 . .

Hose, Sae .187 Id X .410 Od X 21.000

. . . . . . . 1

. . 36 . . . .

. 2T

038 783 . .

Block, Term 20A 12P

. . . . . . . 1

. .

. . . . . . .

. . . . .

. . . . .

601 219 . .

Link, Jumper

. . . . . . . 2

. .

. . . . . . .

. . . . .

. . . . .

. 111 008 . .

Label, Term Mkg

. . . . . . . 1

. . 37 . . . .

PC1

. . . . .

210 370 . .

Circuit Card, Motor Speed Control

. . . . . . . 1

. . 38 . . . .

. . . . .

. . . . .

105 567 . .

Skid, Base

. . . . . . . 2

. . 39 . . . .

CB1

. . . . .

220 595 . .

Circuit Breaker, Main Reset

. . . . . . . 1

. . 40 . . . .

. S7

. . . . .

. 011 770 . .

Switch, Tgl Spdt 6A 125V

. . . . . . . 1

. . 41 . . . .

. . . . .

. . . .

+187 704 . .

Cabinet, Control

. . . . . . . 1

. . 42 . . . .

. . . . .

. . . . ♦194 282 . .

Potentiometer, C Sltd Sft 1t 1w 1m

. . . . . . . 1

. . 43 . . . .

. . . . .

. . . . .

090 439 . .

Label, Warning Electric Shock Can Kill

. . . . . . . 1

. . 44 . . . .

. . . . .

. . . . .

089 573 . .

Plate, Keeper Link-lock

. . . . . . . 2

. . 45 . . . .

. . . . .

. . . . .

. Fig 9-3 . .

Panel, Front W/Components

. . . . . . . 1

. . 46 . . . .

. . . . .

. ♦♦♦134 834 . .

Hose, Sae .187 Id X .410 Od (Order By Ft)

. 2ft (0.6 m)

. . 47 . . . .

. . . . .

. ♦♦♦089 120 . .

Clamp, Hose .375-.450Clp Dia Slfttng

. . . . . . . 4

. . 48 . . . .

. S8

. ♦♦♦194 195 . .

Switch, Flow W/Fittings

. . . . . . . 1

. . 49 . . . .

. . . . .

. . . . .

. Fig 9-2 . .

Motor & Wire Drive

. . . . . . . 1

. . 50 . . . .

. . . . .

. . . . .

187 789 . .

Plate, Control Side (Non-CE Units)

. . . . . . . 1

. . 50 . . . .

. . . . .

. . . . .

197 645 . .

Plate, Control Side (CE Units)

. . . . . . . 1

. . 51 . . . .

. F1

. . . . . *073 426 . .

Fuse, Mintr Gl Slo-blo 5A

. . . . . . . 1

. . 52 . . . .

. . . . .

. . . . .

046 432 . .

Holder, Fuse Mintr .250 X 1.250 Panel Mtg

. . . . . . . 1

. . 53 . . . .

. . . . .

. . . . .

193 919 . .

Knob, Pointer

. . . . . . . 2

OM-1594 Page 47

Image 53
Contents Description OM-1594181 715ZProcesses From Miller to You Table of Contents Options and Accessories Warranty Standards DirectivesPage Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité+ + Rating Label For CE Products Specifications Symbols And DefinitionsPower DiameterDuty Cycle And Overheating Above 50 psi 345 kPa Do not use gas pressureAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Installing voltage sensing leadDigital Meter Display Meter Circuit Board SettingsVoltage Sensing Function Removing Top Cover Of Pistol Grip Gun Opening Top Cover Of XR-Edge GunInstalling Wire Spool It from unraveling Threading Welding Wire Through FeederFor XR-Edge Gun Threading Welding Wire Through GunFor Pistol-Grip Gun For Both GunsAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls − OperationInternal Controls Gun wire feed speedCoolant Supply For Water-Cooled Models Only Gun ControlsShielding Gas Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot Disconnect powerTo 6 Weeks MonthsWire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns 030-1/16 wire sizeReplacing The Liner Turn Off welding power source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Turn Off Wire Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Engine WeldingDisconnect power before troubleshooting TroubleshootingTrouble Remedy Shielding gas does not flowOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-A Spoolmatic Head Tube NumberXR-A Edge Head Tube XR-W Edge Head TubeExtra Heavy Duty FasTiptContact Tips Consumables Flowchart NozzlesHeavy Duty FasTiptContact Tips Value Multi−Turn Contact Tips Consumables Flowchart Tapered FasTipt Contact TipsGas Diffusers InsulatorsStart Your Professional Welding Career Now Page Support ServiceMiller Electric Mfg. Co Owner’s Record