Miller Electric XR Control Consumables Flowchart Tapered FasTipt Contact Tips, Gas Diffusers

Page 68

Item

Part

Description

Quantity

 

No.

No.

 

 

 

10-1. Consumables Flowchart (Continued)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 10-4. Tapered FasTipt Contact Tips*

 

 

 

 

 

 

. . .

2

♦209024

. . .023 in (0.6 mm)

. . . 1

. . .

2

♦209025

. . .030 in (0.8 mm)

. . . 1

. . .

2

♦209026

. . .035 in (0.9 mm)

. . . 1

. . .

2

♦209027

. . .045 in (1.2 mm)

. . . 1

. . .

2

♦209028

. . 3/64 in (1.2 mm)

. . . 1

. . .

2

♦209029

. . .052 in (1.3 mm)

. . . 1

. . .

2

♦209030

. . 1/16 in (1.6 mm)

. . . 1

 

 

 

 

 

 

 

 

Table 10-5. Value Multi−Turn Contact Tips*

 

 

 

 

 

 

. . .

2

♦087 300

. . .023 in (0.6 mm)

. . . 1

. . .

2

♦071 825

. . .030 in (0.9 mm)

. . . 1

. . .

2

♦054 202

. . .035 in (0.9 mm)

. . . 1

. . .

2

♦054 201

. . .045 in (1.2 mm)

. . . 1

. . .

2

♦199 593

. . .3/64 in (1.2 mm) aluminum wire

. . . 1

. . .

2

♦044 006

. . .052 in (1.3 mm)

. . . 1

. . .

2

♦047 566

. . 1/16 in (1.6 mm)

. . . 1

. . .

2

♦202 933

. . 1/16 in (1.6 mm) aluminum wire

. . . 1

. . .

2

♦199 594

. . .068 in (1.7 mm)

. . . 1

. . .

2

♦047 565

. . 5/64 in (2.0 mm)

. . . 1

 

 

 

 

 

 

 

 

Table 10-6. Gas Diffusers

 

 

 

 

 

 

. . .

3

♦198 857

. . 1/8 in tip recess − for extra heavy duty FasTip contact tips

. . . 1

. . .

3

♦199 623

. . Flush tip − for extra heavy duty FasTip contact tips

. . . 1

. . .

3

♦199 621

. . 1/8 in tip recess − for value multi−turn contact tips

. . . 1

. . .

3

♦199 622

. . Flush tip − for value multi−turn contact tips

. . . 1

. . .

3

. 206 195

. . 1/8 in tip recess − for heavy duty FasTip contact tips

 

 

 

♦210 664

(standard on all guns)

. . . 1

. . .

3

. . 1/4 in tip recess − for heavy duty FasTip contact tips

. . . 1

. . .

3

♦206 196

. . Flush tip − for heavy duty FasTip contact tips

. . . 1

. . .

3

♦209 031

. . Slip on recessed diffuser (requires nozzle 209033 or 209034

 

 

 

♦209 032

and insulator 209047, used with any tapered FasTip contact tip)

. . . 1

. . .

3

. . Slip on flush diffuser (requires nozzle 209033 or 209034

 

 

 

♦209 099

and insulator 209047, used with any tapered FasTip contact tip)

. . . 1

. . .

3

. . Spot diffuser (requires spot nozzle 176238 or176240 or 176242)

. . . 1

 

 

 

 

 

 

 

 

Table 10-7. Insulators

 

 

 

 

 

 

. . .

4

. 198 856

. . INSULATOR, Rubber

. . . 1

. . .

4

. 209 047

. . INSULATOR, Teflon (required when using diffuser 209031 or 209032

 

 

 

 

with nozzle 209033 or 209034)

. . . 1

 

 

 

 

 

 

 

 

Table 10-8. Head Tube

 

 

 

 

 

 

. . .

5

. 221 087

. . BARREL ASSY, air cooled pistol

. . . 1

. . .

5

. 221 519

. . BARREL ASSY, water cooled pistol

. . . 1

. . .

5

. 221 514

. . HEAD TUBE ASSY, air cooled edge

. . . 1

. . .

5

. 221 513

. . HEAD TUBE ASSY, water insulated taper edge bent

. . . 1

♦OPTIONAL

*All contact tips are packaged in bags of 25.

BE SURE TO PROVIDE MODEL WHEN ORDERING REPLACEMENT PARTS.

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model is required when ordering parts from your local distributor.

OM-1594 Page 62

Image 68
Contents Description OM-1594181 715ZProcesses From Miller to You Table of Contents Options and Accessories Warranty Directives StandardsPage Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can killARC Rays can burn eyes and skin Welding can cause fire or explosionFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un Incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesRisque D’INCENDIE OU D’EXPLO LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresPrincipales normes de sécurité En ce qui concerne les stimulateurs cardiaques+ + Rating Label For CE Products Symbols And Definitions SpecificationsPower DiameterDuty Cycle And Overheating Do not use gas pressure Above 50 psi 345 kPaAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Installing voltage sensing lead Pin Plug InformationDigital Meter Display Meter Circuit Board SettingsVoltage Sensing Function Opening Top Cover Of XR-Edge Gun Removing Top Cover Of Pistol Grip GunInstalling Wire Spool Threading Welding Wire Through Feeder It from unravelingThreading Welding Wire Through Gun For XR-Edge GunFor Pistol-Grip Gun For Both GunsAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Adjusting Trigger Hold Actuation Time Trigger hold actuation time range is from 0 to 4 seconds− Operation ControlsGun wire feed speed Internal ControlsCoolant Supply For Water-Cooled Models Only Gun ControlsShielding Gas Disconnect power Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or SpotTo 6 Weeks MonthsFeeder Drive Assembly Maintenance Wire sizeGun Drive Assembly Maintenance For An XR-Edge Gun Post Pressure Roll w/Bearing030-1/16 wire size Replacing Head Tube Liner In XR-Edge GunsTurn Off welding power source and wire feeder Replacing The LinerReplacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns Changing Gun Contact TipReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Water Flow Switch Optional For Water-Cooled Models Turn Off WireOverload Protection Engine WeldingTroubleshooting Disconnect power before troubleshootingTrouble Remedy Shielding gas does not flowOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun Number XR-A Spoolmatic Head TubeXR-A Edge Head Tube XR-W Edge Head TubeExtra Heavy Duty FasTiptContact Tips Consumables Flowchart NozzlesHeavy Duty FasTiptContact Tips Consumables Flowchart Tapered FasTipt Contact Tips Value Multi−Turn Contact TipsGas Diffusers InsulatorsStart Your Professional Welding Career Now Page Service SupportOwner’s Record Miller Electric Mfg. Co