Miller Electric XR Control manual Changing Gun Contact Tip

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7-5. Changing Gun Contact Tip

Remove nozzle 1 Nozzle

2 FasTip Unscrew FasTip. Install new FasTip.

2

1

Ref. 150 437-A

7-6. Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns

5

3

4

2

6 7

Turn Off wire feeder and welding power source.

1Top Cover

2Pressure Roll Assembly

Cut off wire where it enters pressure roll assembly area.

3Setscrew

4Current Pick-Up Tab

1This tab helps prevent burnback caused by welding arcs inside the

contact tip. This tab may be re- moved to provide an insulated drive roll. (If tab is removed, a smaller di- ameter contact tip is recom- mended. See options in Parts List.) Lightly grease top of tab before rein- stalling.

5 Drive Roll

Use wire brush to clean drive roll. Install drive roll with desired groove down, and turn drive roll so one setscrew faces flat side of shaft.

6Bearing

7Liner

Line up drive roll groove with bear- ing groove and liner opening. Tighten setscrews.

If changing drive roll in feeder, see Section 7-1.

Thread welding wire through gun, and adjust drive roll pressure, if necessary (see Section 5-13). Close and secure pressure roll assembly. Reinstall top cover.

Tools Needed: 5/64 in

Ref. 151 599-F

OM-1594 Page 35

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Contents Description OM-1594181 715ZProcesses From Miller to You Table of Contents Options and Accessories Warranty Standards DirectivesPage Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can killWelding can cause fire or explosion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or killCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux Incendie ou une explosion LE Soudage peut provoquer unDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent provoquer des brûlures gravesLA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU D’EXPLO’EMPLOI Excessif peut SUR DES Organes Mobiles peuvent provoquer des blessuresEn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité+ + Rating Label For CE Products Specifications Symbols And DefinitionsPower DiameterDuty Cycle And Overheating Above 50 psi 345 kPa Do not use gas pressureAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Installing voltage sensing leadDigital Meter Display Meter Circuit Board SettingsVoltage Sensing Function Removing Top Cover Of Pistol Grip Gun Opening Top Cover Of XR-Edge GunInstalling Wire Spool It from unraveling Threading Welding Wire Through FeederFor XR-Edge Gun Threading Welding Wire Through GunFor Pistol-Grip Gun For Both GunsAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls − OperationInternal Controls Gun wire feed speedCoolant Supply For Water-Cooled Models Only Gun ControlsShielding Gas Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot Disconnect powerTo 6 Weeks MonthsWire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns 030-1/16 wire sizeReplacing The Liner Turn Off welding power source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Turn Off Wire Water Flow Switch Optional For Water-Cooled ModelsOverload Protection Engine WeldingDisconnect power before troubleshooting TroubleshootingTrouble Remedy Shielding gas does not flowOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-A Spoolmatic Head Tube NumberXR-A Edge Head Tube XR-W Edge Head TubeExtra Heavy Duty FasTiptContact Tips Consumables Flowchart NozzlesHeavy Duty FasTiptContact Tips Value Multi−Turn Contact Tips Consumables Flowchart Tapered FasTipt Contact TipsGas Diffusers InsulatorsStart Your Professional Welding Career Now Page Support ServiceMiller Electric Mfg. Co Owner’s Record