Miller Electric XR Control manual Motor & Wire Drive -1Item

Page 55

 

Item

Diagram

Part

Description

 

 

No.

marking

No.

Quantity

 

 

 

 

Figure 9-2. Motor & Wire Drive (Figure 9-1Item 49)

 

 

 

 

 

 

 

. . .

1 . . . .

. . . . . . . .

. 193 186 . .

Drive Assembly, Wire (Includes)

. . . 1

. . .

2 . . . .

. . . . . . . .

. 124 778 . . .

. Knob, T 2.000 Bar W/.312 - 18 Nut

. . . 1

. . .

3 . . . .

. . . . . . . .

. . 111 630 . . .

. Screw, 010-32 X .25 Hexwhd-pln Stl Pld

. . . 1

. . .

4 . . . .

. . . . . . . .

♦194 118 . . .

. Kit, Drive Roll .030−.035 (Part Of Wire Guide Kits 195 208 & 195 209) 1

. . .

4 . . . .

. . . . . . . .

♦194 119 . . .

. Kit, Drive Roll .047−.062 (Part Of Wire Guide Kit 195 205)

. . . 1

. . .

4 . . . .

. . . . . . . .

♦195 591 . . .

. Kit, Drive Roll .062 (Part Of Wire Guide Kit 195 204)

. . . 1

. . .

5 . . . .

. . . . . . . .

. 151 828 . . .

. Pin, Cotter Hair .042 X .750

. . . 1

. . .

6 . . . .

. . . . . . . .

. 090 416 . . .

. Pin, Hinge

. . . 1

. . .

7 . . . .

. . . . . . . .

. 191 826 . . .

. Screw, Mtg Idler Roll

. . . 1

. . .

8 . . . .

. . . . . . . .

. 189 714 . . .

. Pressure Arm

. . . 1

. . .

9 . . . .

. . . . . . . .

♦188 098 . . .

. Washer, Shlder .192 Id X .375 Od

. . . 2

. . . 10 . . . .

. . . . . . . .

. 189 716 . . .

. Housing, Wire Drive

. . . 1

. . . 11 . . . .

. . . . . . . .

. 092 237 . . .

. Knob, Adjust Tension 1.000

. . . 1

. . . 12 . . . .

. . . . . . . .

. . 189 911 . . .

. Spring, Cprsn .720 Od X .063 Wire X 1.500

. . . 1

. . . 13 . . . .

. . . . . . . .

. 085 244 . . .

. Washer, Cupped .328 Id X .812 Od X 16 Ga X .125 Lip

. . . 1

. . . 14 . . . .

. . . . . . . .

. 085 242 . . .

. Fastener, Pinned

. . . 1

. . . 15 . . . .

. . . . . . . .

. 010 224 . . .

. Pin, Spring Cs .187 X 1.000

. . . 1

. . . 16 . . . .

. . . . . . . .

. 058 549 . . .

. Guide, Wire Inlet 1/16

. . . 1

. . . 17 . . . .

. . . . . . . .

. 602 306 . . .

. Pin, Spring Cs .125 X .500

. . . 2

. . . 18 . . . .

. . . . . . . .

. 189 823 . . .

. Insulator, Front Bearing

. . . 1

. . . 19 . . . .

. . . . . . . .

. 189 920 . . .

. Gear Assy, Shaft/Bearing

. . . 1

. . . 20 . . . .

. . . . . . . .

. 189 605 . . .

. Bearing Assy, Upper Drive Shaft

. . . 1

. . . 21 . . . .

. . . . . . . .

. 079 625 . . .

. Washer, Wave .500 Id X .750 Od

. . . 1

. . . 22 . . . .

. . . . . . . .

. 196 613 . . .

. Case, Gear Wire Drive (Includes)

. . . 1

. . . 23 . . . .

. . . . . . . .

. 196 604 . . .

. . . Washer, Shldr .187 Id .343 Od X .045t .234 Od X .138t Nyl

. . . 3

. . . 24 . . . .

. . . . . . . .

. 144 172 . . .

. Fitting, Hose Brs Barbed M 3/16 Tbg X .250-20

. . . 1

. . . 25 . . . .

. . . . . . . .

. . 113 162 . .

Insulator, Motor

. . . 1

. . . 26 . . . .

. . . . . . . .

. 605 798 . .

Washer, Shldr .168 Id 0.375 Od X .047t .246 Od X .030t Nyl

. . . 3

. . . 27 . . . .

B1 . . . .

. 163 326 . .

Motor, Torque 24VAC 50/60hz

. . . 1

. . . 28 . . . .

. . . . . . . .

. . 113 169 . .

Gear, Driver

. . . 1

. . . 29 . . . .

. . . . . . . .

. 604 612 . .

Screw, Set Stl Sch 8-32 X .125 Cup Point

. . . 1

♦Part of 194 118, 194 119, or 195 591 Drive Roll Kits

To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested Replacement Parts. Model and serial number required when ordering parts from your local distributor.

OM-1594 Page 49

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Contents Processes OM-1594181 715ZDescription From Miller to You Table of Contents Options and Accessories Warranty Standards DirectivesPage Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité+ + Rating Label For CE Products Diameter Symbols And DefinitionsSpecifications PowerDuty Cycle And Overheating Above 50 psi 345 kPa Do not use gas pressureAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Installing voltage sensing leadVoltage Sensing Function Meter Circuit Board SettingsDigital Meter Display Removing Top Cover Of Pistol Grip Gun Opening Top Cover Of XR-Edge GunInstalling Wire Spool It from unraveling Threading Welding Wire Through FeederFor Both Guns Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls − OperationInternal Controls Gun wire feed speedShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only Months Disconnect powerSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot To 6 WeeksWire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns 030-1/16 wire sizeReplacing The Liner Turn Off welding power source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Engine Welding Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Overload ProtectionShielding gas does not flow TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-W Edge Head Tube NumberXR-A Spoolmatic Head Tube XR-A Edge Head TubeHeavy Duty FasTiptContact Tips Consumables Flowchart NozzlesExtra Heavy Duty FasTiptContact Tips Insulators Consumables Flowchart Tapered FasTipt Contact TipsValue Multi−Turn Contact Tips Gas DiffusersStart Your Professional Welding Career Now Page Support ServiceMiller Electric Mfg. Co Owner’s Record