Miller Electric
XR Control
manual
218 814-B
Troubleshooting
Specs
Install
Parts list
Electrical Diagrams
Symbol Usage
Gun wire feed speed
Replacing Hub Assembly
Meter Circuit Board Settings
Safety
Page 49
218
814-B
OM-1594
Page 43
Page 48
Page 50
Image 49
Page 48
Page 50
Contents
Processes
OM-1594181 715Z
Description
From Miller to You
Table of Contents
Options and Accessories Warranty
Standards
Directives
Page
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
EMF Information
Principal Safety Standards
About Pacemakers
LES Fumées ET LES GAZ peuvent être dangereux
UNE Décharge Électrique peut entraîner la mort
Indique un message de sécurité particulier
Incendie ou une explosion
LE Soudage peut provoquer un
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU D’EXPLO
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
+ +
Rating Label For CE Products
Specifications
Symbols And Definitions
Power
Diameter
Duty Cycle And Overheating
Above 50 psi 345 kPa
Do not use gas pressure
Air-Cooled Feeder Connections
Air-Cooled Gun Connections
Water-Cooled Feeder Connections
Water-Cooled Gun Connections
Pin Plug Information
Installing voltage sensing lead
Voltage Sensing Function
Meter Circuit Board Settings
Digital Meter Display
Removing Top Cover Of Pistol Grip Gun
Opening Top Cover Of XR-Edge Gun
Installing Wire Spool
It from unraveling
Threading Welding Wire Through Feeder
For XR-Edge Gun
Threading Welding Wire Through Gun
For Pistol-Grip Gun
For Both Guns
Adjusting Wire Feed Starting Speed
Setting Switches For Preflow And Postflow
Trigger hold actuation time range is from 0 to 4 seconds
Adjusting Trigger Hold Actuation Time
Controls
− Operation
Internal Controls
Gun wire feed speed
Shielding Gas
Gun Controls
Coolant Supply For Water-Cooled Models Only
Sequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot
Disconnect power
To 6 Weeks
Months
Wire size
Feeder Drive Assembly Maintenance
Post Pressure Roll w/Bearing
Gun Drive Assembly Maintenance For An XR-Edge Gun
Replacing Head Tube Liner In XR-Edge Guns
030-1/16 wire size
Replacing The Liner
Turn Off welding power source and wire feeder
Changing Gun Contact Tip
Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns
Replacing Head Tube Liner In Pistol-Grip Guns
Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns
Replacing Hub Assembly
Turn Off Wire
Water Flow Switch Optional For Water-Cooled Models
Overload Protection
Engine Welding
Disconnect power before troubleshooting
Troubleshooting
Trouble Remedy
Shielding gas does not flow
OM-1594
− Electrical Diagrams
218 814-B
Circuit Diagram For XR Edge Gun
OM-1594
− Parts List
MP1
Motor & Wire Drive
Motor & Wire Drive -1Item
Panel, Front w/Components Water-Cooled Model Illustrated
Panel, Front w/Components -1Item
Exploded View Of XR-Edge Gun
Part Description Quantity
Part Description
Barrel Assembly Of XR-Edge Gun
Exploded View Of Pistol-Grip Gun
214
166
Barrel Assembly Of Pistol-Grip Gun
XR-A Spoolmatic Head Tube
Number
XR-A Edge Head Tube
XR-W Edge Head Tube
Heavy Duty FasTiptContact Tips
Consumables Flowchart Nozzles
Extra Heavy Duty FasTiptContact Tips
Value Multi−Turn Contact Tips
Consumables Flowchart Tapered FasTipt Contact Tips
Gas Diffusers
Insulators
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Service
Miller Electric Mfg. Co
Owner’s Record
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