Miller Electric XR Control manual Consumables Flowchart Nozzles, Heavy Duty FasTiptContact Tips

Page 67

Item

Part

Description

Quantity

 

No.

No.

 

 

 

10-1. Consumables Flowchart

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 10-1. Nozzles

 

 

 

 

 

 

. . .

1

♦176238

. . NOZZLE, spot flat (requires diffuser 209099, used with any

 

 

 

♦176240

heavy duty FasTipt contact tip)

. . 1

. . .

1

. . NOZZLE, spot inside corner (requires diffuser 209099, used with any

 

 

 

♦176242

heavy duty FasTipt contact tip)

. . 1

. . .

1

. . NOZZLE, spot outside corner (requires diffuser 209099, used with any

 

 

 

♦199 610

heavy duty FasTipt contact tip)

. . 1

. . .

1

. . NOZZLE, screw on brass 1/2 in orifice

. . 1

. . .

1

♦199 611

. . NOZZLE, screw on brass 3/4 in orifice straight

. . 1

. . .

1

♦199 612

. . NOZZLE, screw on brass 3/4 in orifice straight heavy duty

. . 1

. . .

1

♦199 613

. . NOZZLE, screw on brass 5/8 in orifice

. . 1

. . .

1

♦199 614

. . NOZZLE, screw on brass 5/8 in orifice heavy duty

. . 1

. . .

1

♦199 615

. . NOZZLE, screw on copper 1/2 in orifice

. . 1

. . .

1

♦199 616

. . NOZZLE, screw on copper 3/4 in orifice

. . 1

. . .

1

♦199 617

. . NOZZLE, screw on copper 3/4 in orifice heavy duty

. . 1

. . .

1

. 198 855

. . NOZZLE, screw on copper 5/8 in orifice

. . 1

. . .

1

. 199 618

. . NOZZLE, screw on copper 5/8 in orifice heavy duty

. . 1

. . .

1

♦207 313

. . NOZZLE, screw on copper 5/8 in orifice 15/16 OD

. . 1

. . .

1

♦209 033

. . NOZZLE, slip on copper 1/2 in orifice tapered (requires diffuser 209031 or

 

 

 

♦209 034

209032 and insulator 209047, used with any tapered FasTipt contact tip)

. . 1

. . .

1

. . NOZZLE, slip on copper 3/8 in orifice tapered (requires diffuser 209031 or

 

 

 

♦209 035

209032 and insulator 209047, used with any tapered FasTipt contact tip)

. . 1

. . .

1

. . NOZZLE, screw on copper 3/8 in orifice tapered (requires diffuser 206195,

 

 

♦209 036

206196 or 210664, used with any tapered FasTipt contact tip)

. . 1

. . .

1

. . NOZZLE, screw on copper 1/2 in orifice tapered (requires diffuser 206195,

 

 

 

206196 or 210664, used with any tapered FasTipt contact tip)

. . 1

 

 

 

 

 

 

 

 

Table 10-2. Heavy Duty FasTiptContact Tips*

 

 

 

 

 

 

. . .

2

♦206 184

. . .023 in (0.6 mm)

. . 1

. . .

2

♦206 185

. . .030 in (0.8 mm)

. . 1

. . .

2

♦206 186

. . .035 in (0.9 mm)

. . 1

. . .

2

♦206 187

. . .040 in (1.0 mm)

. . 1

. . .

2

. 206 188

. . .045 in (1.2 mm)

. . 1

. . .

2

♦206 189

. . .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wire

. . 1

. . .

2

. 206 190

. . 1/16 in (1.6 mm)

. . 1

. . .

2

♦206 191

. . .068 in (1.7 mm) or 1/16 in (1.6 mm) aluminum wire

. . 1

. . .

2

♦206 192

. . 5/64 in (2.0 mm)

. . 1

. . .

2

♦206 193

. . 3/32 in (2.4 mm)

. . 1

 

 

 

 

 

 

 

 

Table 10-3. Extra Heavy Duty FasTiptContact Tips*

 

 

 

 

 

 

. . .

2

♦199 605

. . .035 in (0.9 mm)

. . 1

. . .

2

♦199 606

. . .040 in (1.0 mm)

. . 1

. . .

2

♦198 851

. . .045 in (1.2 mm)

. . 1

. . .

2

♦198 852

. . .052 in (1.3 mm) or 3/64 in (1.2 mm) aluminum wire

. . 1

. . .

2

♦198 853

. . 1/16 in (1.6 mm)

. . 1

. . .

2

♦198 854

. . .068 in (1.7 mm) or 1/16 in (1.6 mm) aluminum wire

. . 1

. . .

2

♦199 607

. . 5/64 in (2.0 mm)

. . 1

. . .

2

♦199 608

. . 3/32 in (2.4 mm)

. . 1

. . .

2

♦199 609

. . 7/64−1/8 in (2.8 mm)

. . 1

OM-1594 Page 61

Page 66 Page 68
Image 67
Page 66 Page 68
Contents Processes OM-1594181 715ZDescription From Miller to You Table of Contents Options and Accessories Warranty Standards DirectivesPage Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings EMF Information Principal Safety StandardsAbout Pacemakers LES Fumées ET LES GAZ peuvent être dangereux UNE Décharge Électrique peut entraîner la mortIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité+ + Rating Label For CE Products Diameter Symbols And DefinitionsSpecifications PowerDuty Cycle And Overheating Above 50 psi 345 kPa Do not use gas pressureAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Installing voltage sensing leadVoltage Sensing Function Meter Circuit Board SettingsDigital Meter Display Removing Top Cover Of Pistol Grip Gun Opening Top Cover Of XR-Edge GunInstalling Wire Spool It from unraveling Threading Welding Wire Through FeederFor Both Guns Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls − OperationInternal Controls Gun wire feed speedShielding Gas Gun ControlsCoolant Supply For Water-Cooled Models Only Months Disconnect powerSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot To 6 WeeksWire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns 030-1/16 wire sizeReplacing The Liner Turn Off welding power source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Engine Welding Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Overload ProtectionShielding gas does not flow TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-W Edge Head Tube NumberXR-A Spoolmatic Head Tube XR-A Edge Head TubeHeavy Duty FasTiptContact Tips Consumables Flowchart NozzlesExtra Heavy Duty FasTiptContact Tips Insulators Consumables Flowchart Tapered FasTipt Contact TipsValue Multi−Turn Contact Tips Gas DiffusersStart Your Professional Welding Career Now Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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