Miller Electric XR Control manual Part Description Quantity

Page 59

Item

Part

Description

 

No.

No.

Quantity

 

 

 

Figure 9-4. Exploded View Of XR-Edge Gun

 

 

 

 

 

 

. . .

1

. 187 000

. . Cover,Handle

. . . . 1

. . .

2

. 187 002

. . Handle, Right

. . . . 1

. . .

3

. 194 114

. . Kit, Drive Roll .030 (Part Of Wire Guide Kit 195 208)

. . . . 1

. . .

3

. 194 115

. . Kit, Drive Roll .035 (Part Of Wire Guide Kit 195 209)

. . . . 1

. . .

3

. 194 116

. . Kit, Drive Roll .047 (Part Of Wire Guide Kit 195 205)

. . . . 1

. . .

3

. 194 117

. . Kit, Drive Roll .062 (Part Of Wire Guide Kit 195 204)

. . . . 1

. . .

3

♦191 135

. . Shaft, Hot Drive Roll

. . . . 1

. . .

4

♦111 630

. . Screw, 010-32 X .25 Hexwhd Slt

. . . . 1

. . .

5

. 185 098

. . Pin, Pressure

. . . . 1

. . .

6

. 191 098

. . Screw, Shld Stl Sch 008-32 X .188 X .188 Shld

. . . . 1

. . .

7

. 191 097

. . Arm, Tension

. . . . 1

. . .

8

. 191 096

. . Arm, Pressure

. . . . 1

. . .

9

. 000 364

. . Ring, Rtng Ext .188 Shaft X .025 Thk E Style

. . . . 1

. . . 10

. 216 001

. . Nut, Liner Collet Retaining

. . . . 1

. . . 11

. 191 090

. . Guide Assy, Liner

. . . . 1

. . . 12

. 602 306

. . Pin, Spring Cs .125 X .500

. . . . 1

. . . 13

. 203 557

. . Clamp, 1−ear Type Nom Dim .391 X .236 Wide Special

. . . . 3

. . . 14

. 191 104

. . Power Block Assy

. . . . 1

. . . 15

. 135 580

. . Fitting, Gas (Air)

. . . . 1

. . . 15

. 135 580

. . Fitting, Gas (Water)

. . . . 2

. . . 16

. 149 332

. . Clamp, Hose .405 − .485 Clp Dia (Air)

. . . . 2

. . . 16

. 149 332

. . Clamp, Hose .405 − .485 Clp Dia (Water)

. . . . 4

. . . 17

. 191 058

. . Hose, Gas In 15ft

. . . . 1

. . . 17

. 191 059

. . Hose, Gas In 30ft

. . . . 1

. . . 17

. 191 060

. . Hose, Gas In 50ft

. . . . 1

. . . 18

. 191 072

. . Hose, Water In 15ft

. . . . 1

. . . 18

. 191 073

. . Hose, Water In 30ft

. . . . 1

. . . 18

. 191 074

. . Hose, Water In 50ft

. . . . 1

. . . 19

. 203 599

. . Conduit, Monocoil Double Wound 15ft

. . . . 1

. . . 19

. 203 671

. . Conduit, Monocoil Double Wound 30ft

. . . . 1

. . . 19

. 203 673

. . Conduit, Monocoil Double Wound 50 Ft

. . . . 1

. . . 20

. 191 065

. . Liner, Replacement 15 Ft Or 30 Ft Xr Guns

. . . . 1

. . . 20

. 191 066

. . Liner, Replacement (50ft)

. . . . 1

. . . 21

. 191 052

. . Cable, Power/Water Out 15ft

. . . . 1

. . . 21

. 191 053

. . Cable, Power/Water Out 30ft

. . . . 1

. . . 21

. 191 054

. . Cable, Power/Water Out 50ft

. . . . 1

. . . 22

. 203 579

. . Jacket, Cable Combination 15ft W/Molded Strain Relief

. . . . 1

. . . 22

. 203 672

. . Jacket, Cable Combination 30ft W/Molded Strain Relief

. . . . 1

. . . 22

. 203 674

. . Jacket, Cable Combination 50ft W/Molded Strain Relief

. . . . 1

. . . 23

. 191 049

. . Cable, Power 15ft (Air)

. . . . 1

. . . 23

. 191 050

. . Cable, Power 30ft (Air)

. . . . 1

. . . 23

. 191 051

. . Cable, Power 50ft (Air)

. . . . 1

. . . 24

. 152 577

. . Strip, Copper .010 X 2.000 X .750 (Air)

. . . . 1

. . . 25

. 141 694

. . Screw, Set 312-18 X .37 Conept Sch Stl Pln

. . . . 1

. . . 26

. 137 495

. . Fitting, Connection Power Weld

. . . . 1

. . . 27

. 191 055

. . Cable, Control 15ft

. . . . 1

. . . .

. . . . PLG20

217 292

. . Housing Plug+Pins, (Service Kit)

. . . . 1

. . . 27

. 191 056

. . Cable, Control 30ft

. . . . 1

. . . .

. . . . PLG20

217 292

. . Housing Plug+Pins, (Service Kit)

. . . . 1

. . . 27

. 191 057

. . Cable, Control 50ft

. . . . 1

. . . .

. . . . PLG20

217 292

. . Housing Plug+Pins, (Service Kit)

. . . . 1

. . . 28

. 191 121

. . Screw, 006-32 X .37 Btn Hd-Soc

. . . . 1

. . . 29

. 191 119

. . Strain Relief, Cable

. . . . 1

. . . 30

. 191 082

. . Motor Assy

. . . . 1

. . . 31

. 189 078

. . Insulator, Motor

. . . . 1

. . . 32

. 190 906

. . Insulator, Motor Screw

. . . . 4

. . . 33

. 191 131

. . Spacer, Tension

. . . . 1

. . . 34

. 191 141

. . Spring, Cprsn .360 Od X .032 Wire X .875 Free

. . . . 1

. . . 35

. 190 907

. . Shaft, Spring Tension

. . . . 1

OM-1594 Page 53

Page 58 Page 60
Image 59
Page 58 Page 60
Contents Description OM-1594181 715ZProcesses From Miller to You Table of Contents Options and Accessories Warranty Standards DirectivesPage Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings About Pacemakers Principal Safety StandardsEMF Information Indique un message de sécurité particulier UNE Décharge Électrique peut entraîner la mortLES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité+ + Rating Label For CE Products Diameter Symbols And DefinitionsSpecifications PowerDuty Cycle And Overheating Above 50 psi 345 kPa Do not use gas pressureAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Installing voltage sensing leadDigital Meter Display Meter Circuit Board SettingsVoltage Sensing Function Removing Top Cover Of Pistol Grip Gun Opening Top Cover Of XR-Edge GunInstalling Wire Spool It from unraveling Threading Welding Wire Through FeederFor Both Guns Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls − OperationInternal Controls Gun wire feed speedCoolant Supply For Water-Cooled Models Only Gun ControlsShielding Gas Months Disconnect powerSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot To 6 WeeksWire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns 030-1/16 wire sizeReplacing The Liner Turn Off welding power source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Engine Welding Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Overload ProtectionShielding gas does not flow TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-W Edge Head Tube NumberXR-A Spoolmatic Head Tube XR-A Edge Head TubeExtra Heavy Duty FasTiptContact Tips Consumables Flowchart NozzlesHeavy Duty FasTiptContact Tips Insulators Consumables Flowchart Tapered FasTipt Contact TipsValue Multi−Turn Contact Tips Gas DiffusersStart Your Professional Welding Career Now Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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