Miller Electric XR Control manual 214

Page 63

 

Item

Diagram

Part

Description

 

 

No.

marking

No.

Quantity

 

 

 

 

 

Figure 9-6. Exploded View Of Pistol-Grip Gun

 

 

 

 

 

 

 

 

. .

1 .

. . . . . . . . . .

.

. 214 745

. . Cover

. . . . 1

. .

2 .

. . . . . . . . . .

.

. Deleted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. .

3 .

. . . . . . . . . .

.

. 135 580

. . Fitting, Gas (Air)

. . . . 1

. .

3 .

. . . . . . . . . .

.

. 135 580

. . Fitting, Gas (Water)

. . . . 2

. .

4 .

. . . . . . . . . .

.

. 149 332

. . Clamp, Hose .405 − .485 Clp Dia (Air)

. . . . 2

. .

4 .

. . . . . . . . . .

.

. 149 332

. . Clamp, Hose .405 − .485 Clp Dia (Water)

. . . . 4

. .

5 .

. . . . . . . . . .

.

. 191 072

. . Hose, Water In 15ft

. . . . 1

. .

5 .

. . . . . . . . . .

.

. 191 073

. . Hose, Water In 30ft

. . . . 1

. .

6 .

. . . . . . . . . .

.

. 191 058

. . Hose, Gas In 15ft

. . . . 1

. .

6 .

. . . . . . . . . .

.

. 191 059

. . Hose, Gas In 30ft

. . . . 1

. .

7 .

. . . . . . . . . .

.

. 203 691

. . Conduit W/Fitting, Molded 15 Ft

. . . . 1

. .

7 .

. . . . . . . . . .

.

. 203 692

. . Conduit W/Fitting, Molded 30 Ft

. . . . 1

. .

8 .

. . . . . . . . . .

.

. 219 202

. . Liner, XR/Cable

. . . . 1

. .

9 .

. . . . . . . . . .

.

. 191 052

. . Cable, Power/Water Out 15ft

. . . . 1

. .

9 .

. . . . . . . . . .

.

. 191 053

. . Cable, Power/Water Out 30ft

. . . . 1

. . 10

. . . . . . . . . .

.

. 141 694

. . Screw, Set 312-18 X .37 Conept Sch Stl Pln

. . . . 1

. . 11

. . . . . . . . . .

.

. 203 758

. . Cable, Power 15ft (Air)

. . . . 1

. . 11

. . . . . . . . . .

.

. 203 759

. . Cable, Power 30ft (Air)

. . . . 1

. . 12

. . . . . . . . . .

.

. 152 577

. . Strip, Copper .010 X 2.000 X .750 (Air)

. . . . 1

. . 13

. . . . . . . . . .

.

. 137 495

. . Fitting, Connection Power Weld

. . . . 1

. . 14

. . . . . . . . . .

.

. 198 330

. . Cable, Control 15ft

. . . . 1

. .

. . . .

. . PLG20

. . 217 292

. . Housing Plug+Pins, (Service Kit)

. . . . 1

. . 14

. . . . . . . . . .

.

. 196 466

. . Cable, Control 30ft

. . . . 1

. .

. . . .

. . PLG20

. . 217 292

. . Housing Plug+Pins, (Service Kit)

. . . . 1

. . 15

. . Fig 9-7

. . 219 793

. . Barrel Assembly

. . . . 1

. . 16

. . . . . . . . . .

.

. 163 704

. . Housing, Wire Drive (15A & 30A Models)

 

 

 

 

 

 

(Includes Items 3, 48, 50, 51, 52, 60 & 65)

. . . . 1

. . 16

. . . . . . . . . .

.

. 163 692

. . Housing, Wire Drive (15w & 30w Models)

 

 

 

 

 

 

(Includes Items 3, 48, 50, 51, 52, 60 & 65)

. . . . 1

. .

. . . .

. . . . . . . . . .

.

. 151 661

. . Screw, Set 10-32 X .125 Cup Sch (30w Models Only)

. . . . 2

. . 17

. . . . . . . . . .

.

. 133 365

. . Clamp, Head Tube

. . . . 1

. . 18

. . . . . . . . . .

.

. 000 417

. . Screw, Cap Stl Sch 10-24 X 1.000

. . . . 2

. . 19

. . . . . . . . . .

.

. 162 041

. . Bearing Block Assembly

. . . . 1

. .

. . . .

. . . . . . . . . .

.

. 604 638

. . Screw, Cap Stl Sch 6-32 X .375

. . . . 3

. .

. . . .

. . . . . . . . . .

.

. 143 480

. . Screw, 6-32 X .625 Soc Hd-hex Stl

. . . . 1

. . 20

. . . . . . . . . .

.

. 162 042

. . Contact, Current Pick-up

. . . . 1

. . 21

. . . . . . . . . .

.

. 136 135

. . Roll, Drive Vk Groove .023-1/16 Wire (Includes)

. . . . 1

. .

. . . .

. . . . . . . . . .

.

. 604 612

. . . . Screw, Set Stl Sch 8-32 X .125 Cup Point

. . . . 2

. . 21

. . . . . . . . . .

 

♦183 357

. . Kit, Drive Vk Groove .030 Wire (Part Of Wire Guide Kit 195 213) . . . .

. . . . 1

. . 21

. . . . . . . . . .

 

♦183 357

. . Kit, Drive Vk Groove .035 Wire (Part Of Wire Guide Kit 195 212) . . . .

. . . . 1

. . 21

. . . . . . . . . .

 

♦183 357

. . Kit, Drive Vk Groove .040 Wire (Part Of Wire Guide Kit 195 211) . . . .

. . . . 1

. . 21

. . . . . . . . . .

 

♦183 358

. . Kit, Drive Vk Groove .047 Wire (Part Of Wire Guide Kit 195 210) . . . .

. . . . 1

. . 21

. . . . . . . . . .

 

♦183 358

. . Kit, Drive Vk Groove .062 Wire (Part Of Wire Guide Kit 195 209) . . . .

. . . . 1

. . 23

. . . . . . . . . .

.

. 114 045

. . Screw, 6-32 X .500 Hexwhd Slt Stl Slffmg

. . . . 3

. . 24

. . . . . . . . . .

.

. 602 198

. . Washer, Lock .141 Id Stl Split

. . . . 4

. . 25

. . . . . . . . . .

.

. 134 624

. . Bearing, Flg Nyl .140 Id X .187 Od X .375Flg X .031Thk

. . . . 2

. . 26

. . . . . . . . . .

.

. 134 623

. . Bearing, Idler Roll

. . . . 1

. . 27

. . . . . . . . . .

.

. 132 852

. . Arm, Pressure

. . . . 1

. . 28

. . . . . . . . . .

.

. 605 798

. . Washer, Shldr Nyl .375 Od X .168 Id X .080

. . . . 2

. . 29

. . . . . . . . . .

.

. Deleted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . 30

. . . . . . . . . .

.

. 203 689

. . Jacket, Cable Combination 15ft Molded Strain Relief

. . . . 1

. . 30

. . . . . . . . . .

.

. 203 690

. . Jacket, Cable Combination 30ft Molded Strain Relief

. . . . 1

. . 31

. . . . . . . . . .

.

. Deleted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

. . 32

. . . . . . . . . .

.

. 203 562

. . Spring, Strain Relief

. . . . 1

. . 33

. . . . . . . . . .

.

. 203 560

. . Strain Relief, Spring Retainer

. . . . 1

. . 34

. . . . . . . . . .

.

. 203 539

. . Fitting, Liner Double Wound Adapter

. . . . 1

. . 35

. . . . . . . . . .

.

. 189 812

. . Housing, Power Pin Rh

. . . . 1

. . 36

. . . . . . . . . .

.

. Deleted

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . .

OM-1594 Page 57

Page 62 Page 64
Image 63
Page 62 Page 64
Contents OM-1594181 715Z ProcessesDescription From Miller to You Table of Contents Options and Accessories Warranty Standards DirectivesPage Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding HazardsBuildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explosion Flying Metal can injure eyesCalifornia Proposition 65 Warnings Principal Safety Standards EMF InformationAbout Pacemakers UNE Décharge Électrique peut entraîner la mort LES Fumées ET LES GAZ peuvent être dangereuxIndique un message de sécurité particulier DES Pièces Chaudes peuvent provoquer des brûlures graves LE Soudage peut provoquer unIncendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OU D’EXPLOLA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut SUREn ce qui concerne les stimulateurs cardiaques Principales normes de sécurité+ + Rating Label For CE Products Diameter Symbols And DefinitionsSpecifications PowerDuty Cycle And Overheating Above 50 psi 345 kPa Do not use gas pressureAir-Cooled Feeder Connections Air-Cooled Gun Connections Water-Cooled Feeder Connections Water-Cooled Gun Connections Pin Plug Information Installing voltage sensing leadMeter Circuit Board Settings Voltage Sensing FunctionDigital Meter Display Removing Top Cover Of Pistol Grip Gun Opening Top Cover Of XR-Edge GunInstalling Wire Spool It from unraveling Threading Welding Wire Through FeederFor Both Guns Threading Welding Wire Through GunFor XR-Edge Gun For Pistol-Grip GunAdjusting Wire Feed Starting Speed Setting Switches For Preflow And Postflow Trigger hold actuation time range is from 0 to 4 seconds Adjusting Trigger Hold Actuation TimeControls − OperationInternal Controls Gun wire feed speedGun Controls Shielding GasCoolant Supply For Water-Cooled Models Only Months Disconnect powerSequence Of Gas Metal Arc Welding Gmaw − Continuous Or Spot To 6 WeeksWire size Feeder Drive Assembly MaintenancePost Pressure Roll w/Bearing Gun Drive Assembly Maintenance For An XR-Edge GunReplacing Head Tube Liner In XR-Edge Guns 030-1/16 wire sizeReplacing The Liner Turn Off welding power source and wire feederChanging Gun Contact Tip Replacing Or Cleaning Gun Drive Roll In Pistol-Grip GunsReplacing Head Tube Liner In Pistol-Grip Guns Removing Diffuser In Air And Water-Cooled Pistol-Grip Guns Replacing Hub Assembly Engine Welding Water Flow Switch Optional For Water-Cooled ModelsTurn Off Wire Overload ProtectionShielding gas does not flow TroubleshootingDisconnect power before troubleshooting Trouble RemedyOM-1594 − Electrical Diagrams 218 814-B Circuit Diagram For XR Edge Gun OM-1594 − Parts List MP1 Motor & Wire Drive Motor & Wire Drive -1Item Panel, Front w/Components Water-Cooled Model Illustrated Panel, Front w/Components -1Item Exploded View Of XR-Edge Gun Part Description Quantity Part Description Barrel Assembly Of XR-Edge Gun Exploded View Of Pistol-Grip Gun 214 166 Barrel Assembly Of Pistol-Grip Gun XR-W Edge Head Tube NumberXR-A Spoolmatic Head Tube XR-A Edge Head TubeConsumables Flowchart Nozzles Heavy Duty FasTiptContact TipsExtra Heavy Duty FasTiptContact Tips Insulators Consumables Flowchart Tapered FasTipt Contact TipsValue Multi−Turn Contact Tips Gas DiffusersStart Your Professional Welding Career Now Page Support ServiceMiller Electric Mfg. Co Owner’s Record
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