Bosch Power Tools 1873-8, 1894-6 Wire Brush Operations, Sanding Tips, Sanding Wood, Sanding Metal

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Operation: Refinishing painted wood or metal surfaces.

REMARKS

GRIT

 

 

To remove paint and to smooth

Coarse

surface irregularities.

16-24-30

To smooth

Medium

the rough sanding.

36-50-80

To remove scratches left by

Fine

previous discs.

100-120

To smooth surfaces for painting,

Very Fine

polishing or waxing.

150-180

SANDING TIPS

For best results, tilt the Disc Sander at a 10° to 15° angle while sanding so that only about 1" of the surface around the edge of the disc contacts the work.

If the disc (accessory) is held flat or the back edge of the disc comes in contact with the work, a violent thrust to the side may result.

If sander is tilted too much, sanding action will be too great and a rough cut surface or gouging and snagging will result.

Guide the Disc Sander with crosswise strokes. Be careful not to hold the sander in one spot too long. Do not use a circular motion, as this makes swirl marks. Test before use on scrap stock.

Do not force or apply pressure when sanding. Use only the weight of the tool for

pressure. Excess pressure actually slows the tool down. If faster stock removal is desired, change to a coarser grit disc.

Remove gummy paint from metal with an “open coat” disc. Sand until sparks start to appear, then stop and change to a “closed coat” disc to remove any remaining paint.

SANDING WOOD

When sanding wood the direction of the disc motion at the contact point should parallel the grain as much as possible. The rapid cut of discs and the swirl type scratch pattern they occasionally create generally prohibit their use for producing the final finish.

Scratches and circular marks are usually the result of using too coarse a grit. When changing to a finer grit, move across the sanding lines that were made by a previous coarser disc.

SANDING METAL

When sanding automobiles or appliances, wipe the metal clean with a non-flammable solvent or commercial cleaner to remove all wax and grease. By doing this first, the sanding discs will sand better and last longer.

For heavy duty work, use a coarse grit disc first. Follow-up with a medium grit to remove scratches. To produce smooth finish, use fine grit disc.

Wire Brush Operations

Wire brushes are intended to “clean” structural steel, castings, sheet metal, stone and concrete. They are used to remove rust, scale and paint.

Avoid bouncing and snag- ! WARNING ging the wire brush, espe-

cially when working corners, sharp edges etc. This can cause loss of control and kickback.

BRUSHING PRESSURE

1.Remember, the tips of a wire brush do the work. Operate the brush with the lightest pressure so only the tips of the wire come in contact with the work.

2.If heavier pressures are used, the wires will be overstressed, resulting in a wiping action; and if this is continued, the life of the brush will be shortened due to wire fatigue.

3.Apply the brush to the work in such a way that as much of the brush face as possible is

in full contact with the work. Applying the side or edge of the brush to the work will result in wire breakage and shortened brush life.

CORRECT: Wire tips doing the work.

INCORRECT: Excessive pressure can cause wire breakage.

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Contents Read Before Using Personal safety General Safety RulesWork area safety Electrical safetyPower tools are dangerous in the hands of untrained users Angle Grinder Safety RulesPower tool use and care ServiceKick-back Grinder, resulting in possible serious personal injurySymbols Angle Grinders Functional Description and SpecificationsGrinder Assembly Type Mounting Type 28 or Type Grinding WheelsDo not use the flange set Small Flange SET Part no 607 000 Flange with ShoulderOperating Instructions Sander AssemblySanding Operations Grinding OperationsSanding Metal Wire Brush OperationsSanding Tips Sanding WoodCleaning MaintenanceAccessories Sécurité personnelle Consignes générales de sécuritéSécurité du lieu de travail Sécurité électriqueEntretien Consignes de sécurité de la rectifieuse dangleUtilisation et entretien des outils Électroportatifs Le plomb provenant des peintures à base de plomb Symboles Montage Protecteur Levier DE Description fonctionnelle et spécificationsRectifieuses d’angles Prises D’AIR Contrôle DES Vibrations Bride DE ArbreAssemblage de la rectifieuse Type BrocheBride OU CONTRE-ÉCROU Broche Consignes de fonctionnement Assemblage de la ponceuseTravaux de ponçage Travaux de meulageLes brosses métalliques Travaux à la brosse métalliquePonçage DU Bois Ponçage DES MétauxNettoyage AccessoiresEntretien Seguridad personal Normas generales de seguridadSeguridad del área de trabajo Seguridad eléctricaServicio de ajustes y reparaciones Normas de seguridad para amoladoras angularesMecánicas BM 1609929H54 08-06 8/3/06 1144 AM De Ni-Cd SímbolosCon aislamiento doble Amoladoras angulares Descripción funcional y especificacionesEnsamblaje de la amoladora Pestaña CON Resalto Montaje DE Ruedas DE Amolar DE Tipo 28 O DE TipoInstrucciones de funcionamiento Ensamblaje de la lijadoraOperaciones de lijado Operación de amoladoLijado DE Metal Operaciones con escobillas de alambreConsejos Para Lijar Lijado DE MaderaLimpieza MantenimientoAccesorios ServicioRemarques Notas Limited Warranty of Bosch Portable and Benchtop Power Tools