Ingersoll-Rand IRN37-160K-CC manual Sound pressure level dBA, Flow at 7.5 Barg m3/min, 25/12

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8.0 GENERAL INFORMATION

N55K

N75K

N75H

N100H

General

Sound pressure level dB(A) *

75

 

75

75

 

75

Maximum ambient temperature ° C (° F)

46 (115)

 

46 (115)

46 (115)

 

46 (115)

Minimum ambient temperature ° C (° F)

1.7 (35)

 

1.7 (35)

1.7 (35)

 

1.7 (35)

Weight Kg (lbs)

1531 (3374)

 

1531 (3374)

1531 (3374)

 

1531 (3374)

Maximum pressure barg (psig)

10 (145)

 

10 (145)

10 (145)

 

10 (145)

Minimum pressure barg (psig)

4.5 (65)

 

4.5 (65)

4.5 (65)

 

4.5 (65)

Coolant capacity litres (US gal)

30 (8)

 

30 (8)

30 (8)

 

30 (8)

HAT switch setting ° C (° F)

120 (248)

 

120 (248)

120 (248)

 

120 (248)

Performance

 

 

 

 

 

 

Flow at 7.5 Barg (m3/min)

10.11

 

12.94

 

Flow at 8.5 Barg (m3/min)

9.29

 

12.15

 

Flow at 10 Barg (m3/min)

8.49

 

11.50

 

Flow at 100 psig (cfm)

 

372

 

479

Flow at 125 psig (cfm)

 

328

 

429

Flow at 140 psig (cfm)

 

306

 

413

Air Cooling System

 

 

 

 

 

 

Cooling air flow m3/min (cfm)

241 (8500)

 

241 (8500)

241 (8500)

 

241 (8500)

Maximum ΔP in air ducts Pa (inch WG)

124 (0.5)

 

124 (0.5)

124 (0.5)

 

124 (0.5)

Compressed air outlet ΔT° C (° F)

8 (15)

 

8 (15)

8 (15)

 

8 (15)

Water Cooling System

 

 

 

 

 

 

Cooling (clean) water flow l/min (US

51/38

 

95/46

51/38

 

95/46

gallon/min) @ 10 ° C (50 ° F) / 32 ° C (90

(13.5 /10)

 

(25 /12)

(13.5/10)

 

(25/12)

° F)

 

 

 

 

 

 

Maximum ΔP in air ducts Pa (inch WG)

62 (0.25)

 

62 (0.25)

62 (0.25)

 

62 (0.25)

Compressed air outlet ΔT ° C (° F)

14 (25)

 

14 (25)

14 (25)

 

14 (25)

 

 

 

 

 

 

 

Main Power Circuit A/C (W/C) ***

 

 

 

 

 

 

Package full load current at 220V (A) **

208 (196)

 

208 (196)

 

Package full load current at 400V (A) **

110 (104)

 

144 (138)

 

 

 

 

 

 

 

 

Package full load current at 460V (A) **

 

100 (94)

 

131 (125)

Package full load current at 575V (A) **

 

82 (78)

 

108 (103)

Max fuse size @ 220V (A)

300

 

400

300

 

400

 

 

 

 

 

 

 

Max fuse size @ 400V (A)

150

 

200

150

 

200

Max fuse size @ 460V (A)

150

 

200

150

 

200

Max fuse size @ 575V (A)

125

 

150

125

 

150

 

 

 

 

 

Fuse type

Fast acting class J, T or semiconductor type, current limiting

 

 

interrupt rating 200, 000 Amps RMS SYM.

 

Heater Circuit

 

 

 

 

 

 

110V Single Phase Rating (A)

4

 

4

4

 

4

 

 

 

 

 

 

 

230V Single Phase Rating (A)

4

 

4

4

 

4

Fuse type

 

 

General purpose

 

*In accordance with PNEUROP PN8NTC2.3

**Tolerances in accordance with ISO 1217

***Always apply local electrical codes for sizing cables and fusing. In the absence of local codes the minimum cable size should be calculated on basis of mean package full load current X1.25 (i.e. 25% margin)

28IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & IRN 250 - 300H - 2S

http://air.irco.com

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Contents Operation and Maintenance Manual AIR Compressor Group Bonded Warranty & Registered Start UP Contents Foreword If in Doubt Consult SupervisionSomer FOREWORD ERS Abbreviations & SymbolsEnergy recovery system F.CPurchase Order Details Rotary Screw AIR CompressorThis unit was purchased from Safety General InformationCompressed air Transport MaterialsAvoid INGESTION, Skin Contact Inhalation of Fumes ElectricalCondensate disposal Coolant disposalText Decals Discharge airLift here Rotation 39540257 RevCondensate Drain Electrical power inlet Safety Graphic Form and Meaning of ISO Symbols Prohibition / Mandatory Information / InstructionsDo not stand on any service valve or Safety Coolant Separator Pressure AIR Discharge Belt Tension Filter Motor Lubrication Ingersoll Rand Company Receipt / HandlingReceipt Unpacking and HandlingFor technical information see section InstallationLocation in Plant Ensure that the correct tie down points are usedInstallation Discharge and Condensate Piping Installation Electrical Installation Very Important Fuse TypeExample of voltage imbalance calculation Model Minimum cooling water requirement vs Range Adjusting the Aftercooler Trim ValveCooling Water Piping 50F 70FWater quality recommendations Installation SEA Watercooled Units Selected Units only Orifice diameter in mmPsi Outdoor Sheltered Installation General Information Technical INFORMATION-SINGLE StageSound pressure level dBA Minimum ambient temperature C F Weight Kg lbsCooling clean water flow l/min US 51/38 95/46 Flow at 7.5 Barg m3/minMax fuse size @ 440V − 480V a Cooling clean water flow l/min US 84/65 95/72Max fuse size @ 380V − 415V a Max fuse size @ 550V − 575V aN132K N160K N200H General Information Technical Information − TWO Stage 1690 5933Flow at 100 psig cfm 1100 1527Installation DRAWING−N37/45K−CC & N50/60H−CC − Air Cooled KEYInstallation DRAWING− N37/45K−CC & N50/60H−CC − Water Cooled Installation Drawing − N55/75K−CC & N75/100H−CC − Air Cooled Installation DRAWING−N55/75K−CC & N75/100H−CC−Water Cooled General Information General Information General Information General Information KEY 22381206 Revision B Equipment downstream of compressor 23128994 Revision a Stage onlyAir/coolant Coolant Condensate Cooling water W.C. only 22099006 Revision C General Information Process and Instrumentation Diagram N250−300H TWO Stage 22402135 Revision CPiping legend Wiring Schematic N37K − N45K-CC / N50-60h−cc a/c blower vfd Stop FDWires Numbers Function Wire colorWiring schematic n55-75k-cc / n75-100h-cc a/c Blower vfd Label DescriptionWires Numbers Function Wire color SS1-3Wiring schematic n37/45k-cc/n50/60h-cc w/c SgneColor Wiring schematic n55-75k-cc / n75-100h-cc W/c 23131345 Revision a4ATT SENSOR, Package AIR Discharge Temperature 4CTT Wiring schematic n75-160k-cc / n125-200h-cc A/c 22093058Revision M F10 SGNeWiring schematic n75-160k-cc / n125-200h-cc W/c Revision E4SV VALVE, Water Stop 6APT Wiring schematic n250-300H 380-480V SG-Ne4ATT SENSOR, Package AIR Discharge Temperature 6APT General Information General Description Operating Instructions Basic OperationStopping the machine in an emergency Intellisys Controls ArrowsDisplay Screen Main MenuCurrent Status Screen Current Status itemsMain Menu Ready to StartOperator Setpoints Default MIN MAX Step Unit Operator SetpointsCondensate Interval Options Selection MIN MAXSensor Calibration Scheduled startAlarm History Clock FunctionsEnergy Status Messages Service Warnings Initial Check AlarmsAlarms Alarm Main MenuMaintenance Ultra Coolant Maintenance Procedures Prior to attempting any maintenance work, ensure that− Prior to starting Coolant level checking procedure Adding coolantSeparator element change procedure Coolant filter change procedureSeparator element checking procedure Drain sequence for N250/300H−2SStart the compressor and check for leaks and coolant level Separator element change procedure for N250/ 300H−2SScavenge screen clean/check procedure Separator tank / Pressure systemAircooled Cooler Cleaning Air filter change procedureAir filter change procedure N250/300H−2S Blower motor Re−GreaseN50/100H N37/75K Coolant Coolers Watercooled Cooler CleaningHigh Airend Temperature Sensor checking procedure AftercoolerDrive Box Filter Removal / Replacement Blower / fan Motor Bearing Maintenance Stored unitsMotor cowl cleaning N75−160 units only Moisture Separator Check / CleaningNo Loss Drain Trap where fitted Check / Cleaning Coolant Sampling ProcedureFluid and Vibration Monitoring Symptom Fault Remedy Fault FindingGeneral Faults Compressor will not No power supply to packageCheck and modify settings Or not sealing correctly With correct coolantSee above With coolant’Remove blockage, repair or replace damaged Fault Cause Remedy Pressure transducerDrive Faults Fault Cause ActionIndicated on the INTELhYS Controller