Ingersoll-Rand IRN250-300H-2S, IRN37-160K-CC manual General Information General Description

Page 66

8.0GENERAL INFORMATION

8.5GENERAL DESCRIPTION

The compressor is an electric motor driven, contact cooled screw compressor, complete with all necessary components piped, wired and baseplate mounted. It is a totally self contained air compressor package.

The standard compressor is designed to operate in an ambient range of 1.7° C to 46° C (35° F to 115° F). The standard maximum temperature of 46° C (115° F) is applicable up to an elevation of 1000m (3280ft) above sea level. Above this altitude significant reductions in ambient temperature are required if a standard motor is to be used.

The compressor is managed by the onboard electronic controller. The controller and drive system operate together to vary the speed of the compressor to deliver compressed air at the target pressure.

Panel instrumentation is provided to indicate the compressor operating conditions and general status.

The air/coolant mixture discharges from the compressor into the separation system. This system removes all but a few PPM of the coolant from the discharge air. The coolant is returned to the cooling system and the air passes to the aftercooler and out of the compressor through the moisture separator.

Air is pulled into the machine by the cooling blower (N250−300H use a propeller fan for cooling) and through the combined cooler / aftercooler.

By cooling the discharge air, much of the water vapor naturally contained in the air is condensed and is drained from the built−in moisture separator and drain.

The coolant system consists of a sump, cooler, thermostatic valve, anti−condensation valve and a filter. When the unit is operating, coolant is forced by air pressure from the separator tank to the thermostatic element. The position of the element (a direct result of coolant temperature) will determine whether the coolant circulates through the cooler, bypasses the cooler, or mixes the two paths together to maintain an optimum compressor injection temperature. The two position anti−condensation valve can reduce the coolant flow and hence the temperature rise of coolant through the compressor. This temperature is controlled to preclude the possibility of water vapor condensing. By injecting coolant at a sufficiently high temperature, the discharge air coolant mixture temperature will be kept above the dew point. On the N90/160K, N125/200H−SS, N75/160K−2S, N100/200H−2S and N250/300H−2S, the system is enhanced by a control logic that varies the cooling blower speed dependant on the intake and discharge temperatures and hence controls the injection temperature even closer while saving blower motor energy.

The compressor is provided with a temperature sensor which will shut the unit down in case of excessive temperature, 109° C (228° F).

Effective coolant filtration is provided by the use of a screw on, heavy duty coolant filter.

Notice

Nirvana air comrpessors are factory filled with SSR ULTRA COOLANT which is designed to operate for 8,000 hours or two years, whichever comes first.

Units supplied with optional Food Grade Coolant are designed to operate 1000 hours or 6 months, whichever comes first.

The coolant must be changed at these intervals to avoid breakdown and equipment damage.

64IRN37 - 160K - CC & IRN50 - 200H -CC & IRN75 - 160K - 2S & IRN100 - 200H - 2S & IRN 250 - 300H - 2S

http://air.irco.com

Image 66
Contents Operation and Maintenance Manual AIR Compressor Group Bonded Warranty & Registered Start UP Contents Foreword If in Doubt Consult SupervisionSomer FOREWORD ERS Abbreviations & SymbolsEnergy recovery system F.CPurchase Order Details Rotary Screw AIR CompressorThis unit was purchased from Safety General InformationCompressed air Transport MaterialsAvoid INGESTION, Skin Contact Inhalation of Fumes ElectricalCondensate disposal Coolant disposalText Decals Discharge airLift here Rotation 39540257 RevCondensate Drain Electrical power inlet Safety Graphic Form and Meaning of ISO Symbols Prohibition / Mandatory Information / InstructionsDo not stand on any service valve or Safety Coolant Separator Pressure AIR Discharge Belt Tension Filter Motor Lubrication Ingersoll Rand Company Receipt / HandlingReceipt Unpacking and HandlingFor technical information see section InstallationLocation in Plant Ensure that the correct tie down points are usedInstallation Discharge and Condensate Piping Installation Electrical Installation Very Important Fuse TypeExample of voltage imbalance calculation Model Minimum cooling water requirement vs Range Adjusting the Aftercooler Trim ValveCooling Water Piping 50F 70FWater quality recommendations Installation SEA Watercooled Units Selected Units only Orifice diameter in mmPsi Outdoor Sheltered Installation General Information Technical INFORMATION-SINGLE StageSound pressure level dBA Minimum ambient temperature C F Weight Kg lbsCooling clean water flow l/min US 51/38 95/46 Flow at 7.5 Barg m3/minMax fuse size @ 440V − 480V a Cooling clean water flow l/min US 84/65 95/72Max fuse size @ 380V − 415V a Max fuse size @ 550V − 575V aN132K N160K N200H General Information Technical Information − TWO Stage 1690 5933Flow at 100 psig cfm 1100 1527Installation DRAWING−N37/45K−CC & N50/60H−CC − Air Cooled KEYInstallation DRAWING− N37/45K−CC & N50/60H−CC − Water Cooled Installation Drawing − N55/75K−CC & N75/100H−CC − Air Cooled Installation DRAWING−N55/75K−CC & N75/100H−CC−Water Cooled General Information General Information General Information General Information KEY 22381206 Revision B Equipment downstream of compressor 23128994 Revision a Stage onlyAir/coolant Coolant Condensate Cooling water W.C. only 22099006 Revision C General Information Process and Instrumentation Diagram N250−300H TWO Stage 22402135 Revision CPiping legend Wiring Schematic N37K − N45K-CC / N50-60h−cc a/c blower vfd Stop FDWires Numbers Function Wire colorWiring schematic n55-75k-cc / n75-100h-cc a/c Blower vfd Label DescriptionWires Numbers Function Wire color SS1-3Wiring schematic n37/45k-cc/n50/60h-cc w/c SgneColor Wiring schematic n55-75k-cc / n75-100h-cc W/c 23131345 Revision a4ATT SENSOR, Package AIR Discharge Temperature 4CTT Wiring schematic n75-160k-cc / n125-200h-cc A/c 22093058Revision M F10 SGNeWiring schematic n75-160k-cc / n125-200h-cc W/c Revision E4SV VALVE, Water Stop 6APT Wiring schematic n250-300H 380-480V SG-Ne4ATT SENSOR, Package AIR Discharge Temperature 6APT General Information General Description Operating Instructions Basic OperationStopping the machine in an emergency Intellisys Controls ArrowsDisplay Screen Main MenuCurrent Status Screen Current Status itemsMain Menu Ready to StartOperator Setpoints Default MIN MAX Step Unit Operator SetpointsCondensate Interval Options Selection MIN MAXSensor Calibration Scheduled startAlarm History Clock FunctionsEnergy Status Messages Service Warnings Initial Check AlarmsAlarms Alarm Main MenuMaintenance Ultra Coolant Maintenance Procedures Prior to attempting any maintenance work, ensure that− Prior to starting Coolant level checking procedure Adding coolantSeparator element change procedure Coolant filter change procedureSeparator element checking procedure Drain sequence for N250/300H−2SStart the compressor and check for leaks and coolant level Separator element change procedure for N250/ 300H−2SScavenge screen clean/check procedure Separator tank / Pressure systemAircooled Cooler Cleaning Air filter change procedureAir filter change procedure N250/300H−2S Blower motor Re−GreaseN50/100H N37/75K Coolant Coolers Watercooled Cooler CleaningHigh Airend Temperature Sensor checking procedure AftercoolerDrive Box Filter Removal / Replacement Blower / fan Motor Bearing Maintenance Stored unitsMotor cowl cleaning N75−160 units only Moisture Separator Check / CleaningNo Loss Drain Trap where fitted Check / Cleaning Coolant Sampling ProcedureFluid and Vibration Monitoring Symptom Fault Remedy Fault FindingGeneral Faults Compressor will not No power supply to packageCheck and modify settings Or not sealing correctly With correct coolantSee above With coolant’Remove blockage, repair or replace damaged Fault Cause Remedy Pressure transducerDrive Faults Fault Cause ActionIndicated on the INTELhYS Controller