Ingersoll-Rand IRN250-300H-2S, IRN37-160K-CC manual Cooling clean water flow l/min US 84/65 95/72

Page 31

8.0 GENERAL INFORMATION

N90K

N110K

N125H

N150H

General

Sound pressure level dB(A) *

75

 

75

75

 

75

Maximum ambient temperature ° C (° F)

46 (115)

 

46 (115)

46 (115)

 

46 (115)

Minimum ambient temperature ° C (° F)

1.7 (35)

 

1.7 (35)

1.7 (35)

 

1.7 (35)

Weight Kg (lbs)

3175 (6985)

 

3175 (6985)

3175 (6985)

 

3175 (6985)

Maximum pressure barg (psig)

10 (145)

 

10 (145)

10 (145)

 

10 (145)

Minimum pressure barg (psig)

4.5 (65)

 

4.5 (65)

4.5 (65)

 

4.5 (65)

Coolant capacity litres (US gal)

91 (24)

 

91 (24)

91 (24)

 

91 (24)

HAT switch setting ° C (° F)

120 (248)

 

120 (248)

120 (248)

 

120 (248)

Performance **

 

 

 

 

 

 

Flow at 7.5 Barg (m3/min)

17.1

 

20.0

 

Flow at 8.5 Barg (m3/min)

15.3

 

19.2

 

Flow at 10 Barg (m3/min)

14.0

 

17.5

 

Flow at 100 psig (cfm)

 

655

 

739

Flow at 125 psig (cfm)

 

571

 

670

Flow at 140 psig (cfm)

 

524

 

610

Air Cooling System

 

 

 

 

 

 

Cooling air flow m3/min (cfm)

382 (13500)

 

382 (13500)

382 (13500)

 

382 (13500)

Maximum ΔP in air ducts Pa (inch WG)

124 (05)

 

124 (05)

124 (05)

 

124 (05)

Compressed air outlet ΔT ° C (° F)

8 (15)

 

8 (15)

8 (15)

 

8 (15)

Water Cooling System

 

 

 

 

 

 

Cooling (clean) water flow l/min (US

84/65

 

95/72

84/65

 

95/72

gallon/min) @ 10° C (50° F) / 32° C (90° F)

(22/17)

 

(25/19)

(22/17)

 

(25/19)

Maximum ΔP in air ducts Pa (inch WG)

62 (0.25)

 

62 (0.25)

62 (0.25)

 

62 (0.25)

 

 

 

 

 

 

 

Compressed air outlet ΔT ° C (° F)

14 (25)

 

14 (25)

14 (25)

 

14 (25)

Main Power Circuit A/C (W/C) ***

 

 

 

 

 

 

Package full load current at 400V (A) **

182 (170)

 

218 (206)

 

 

 

 

 

 

 

 

Package full load current at 460V (A) **

 

170 (160)

 

200 (190)

Package full load current at 575V (A) **

 

140 (132)

 

165 (157)

Max fuse size @ 380V − 415V (A)

250

 

350

 

 

 

 

 

 

 

 

Max fuse size @ 440V − 480V (A)

 

250

 

250

Max fuse size @ 550V − 575V (A)

 

200

 

200

Fuse type

Fast acting class J, T or semiconductor type, current limiting

 

 

interrupt rating 200, 000 Amps RMS SYM.

 

 

 

 

 

 

 

 

Heater Circuit

 

 

 

 

 

 

110V Single Phase Rating (A)

4

 

4

4

 

4

230V Single Phase Rating (A)

4

 

4

4

 

4

 

 

 

 

 

 

 

Fuse type

 

 

General purpose

 

*In accordance with PNEUROP PN8NTC2.3

**Tolerances in accordance with ISO 1217

***Always apply local electrical codes for sizing cables and fusing. In the absence of local codes the minimum cable size should be calculated on basis of mean package full load current X1.25 (i.e. 25% margin)

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & IRN 250 - 300H - 2S

29

http://air.irco.com

 

Image 31
Contents Operation and Maintenance Manual AIR Compressor Group Bonded Warranty & Registered Start UP Contents If in Doubt Consult Supervision ForewordSomer FOREWORD F.C Abbreviations & SymbolsEnergy recovery system ERSRotary Screw AIR Compressor Purchase Order DetailsThis unit was purchased from General Information SafetyCompressed air Electrical MaterialsAvoid INGESTION, Skin Contact Inhalation of Fumes TransportCoolant disposal Condensate disposalDischarge air Text DecalsLift here 39540257 Rev RotationCondensate Drain Electrical power inlet Prohibition / Mandatory Information / Instructions Safety Graphic Form and Meaning of ISO SymbolsDo not stand on any service valve or Safety Coolant Separator Pressure AIR Discharge Belt Tension Filter Motor Lubrication Unpacking and Handling Receipt / HandlingReceipt Ingersoll Rand CompanyEnsure that the correct tie down points are used InstallationLocation in Plant For technical information see sectionInstallation Discharge and Condensate Piping Installation Electrical Fuse Type Installation Very ImportantExample of voltage imbalance calculation 50F 70F Adjusting the Aftercooler Trim ValveCooling Water Piping Model Minimum cooling water requirement vs RangeWater quality recommendations Orifice diameter in mm Installation SEA Watercooled Units Selected Units onlyPsi Outdoor Sheltered Installation Technical INFORMATION-SINGLE Stage General InformationFlow at 7.5 Barg m3/min Minimum ambient temperature C F Weight Kg lbsCooling clean water flow l/min US 51/38 95/46 Sound pressure level dBAMax fuse size @ 550V − 575V a Cooling clean water flow l/min US 84/65 95/72Max fuse size @ 380V − 415V a Max fuse size @ 440V − 480V aN132K N160K N200H General Information Technical Information − TWO Stage 1527 5933Flow at 100 psig cfm 1100 1690KEY Installation DRAWING−N37/45K−CC & N50/60H−CC − Air CooledInstallation DRAWING− N37/45K−CC & N50/60H−CC − Water Cooled Installation Drawing − N55/75K−CC & N75/100H−CC − Air Cooled Installation DRAWING−N55/75K−CC & N75/100H−CC−Water Cooled General Information General Information General Information General Information KEY 22381206 Revision B Equipment downstream of compressor Stage only 23128994 Revision aAir/coolant Coolant Condensate Cooling water W.C. only 22099006 Revision C General Information 22402135 Revision C Process and Instrumentation Diagram N250−300H TWO StagePiping legend Stop FD Wiring Schematic N37K − N45K-CC / N50-60h−cc a/c blower vfdNumbers Function Wire color WiresLabel Description Wiring schematic n55-75k-cc / n75-100h-cc a/c Blower vfdSS1-3 Wires Numbers Function Wire colorSgne Wiring schematic n37/45k-cc/n50/60h-cc w/cColor 23131345 Revision a Wiring schematic n55-75k-cc / n75-100h-cc W/c4ATT SENSOR, Package AIR Discharge Temperature 4CTT 22093058 Wiring schematic n75-160k-cc / n125-200h-cc A/cRevision M SGNe F10Revision E Wiring schematic n75-160k-cc / n125-200h-cc W/c4SV VALVE, Water Stop 6APT 380-480V SG-Ne Wiring schematic n250-300H4ATT SENSOR, Package AIR Discharge Temperature 6APT General Information General Description Basic Operation Operating InstructionsStopping the machine in an emergency Arrows Intellisys ControlsMain Menu Display ScreenCurrent Status items Current Status ScreenReady to Start Main MenuOperator Setpoints Operator Setpoints Default MIN MAX Step UnitCondensate Interval Selection MIN MAX OptionsScheduled start Sensor CalibrationClock Functions Alarm HistoryEnergy Status Messages Initial Check Alarms Service WarningsAlarm Main Menu AlarmsMaintenance Ultra Coolant Maintenance Procedures Prior to attempting any maintenance work, ensure that− Adding coolant Prior to starting Coolant level checking procedureDrain sequence for N250/300H−2S Coolant filter change procedureSeparator element checking procedure Separator element change procedureSeparator tank / Pressure system Separator element change procedure for N250/ 300H−2SScavenge screen clean/check procedure Start the compressor and check for leaks and coolant levelBlower motor Re−Grease Air filter change procedureAir filter change procedure N250/300H−2S Aircooled Cooler CleaningN50/100H N37/75K Aftercooler Watercooled Cooler CleaningHigh Airend Temperature Sensor checking procedure Coolant CoolersMoisture Separator Check / Cleaning Blower / fan Motor Bearing Maintenance Stored unitsMotor cowl cleaning N75−160 units only Drive Box Filter Removal / ReplacementCoolant Sampling Procedure No Loss Drain Trap where fitted Check / CleaningFluid and Vibration Monitoring Compressor will not No power supply to package Fault FindingGeneral Faults Symptom Fault RemedyCheck and modify settings With correct coolant Or not sealing correctlyWith coolant’ See aboveRemove blockage, repair or replace damaged Pressure transducer Fault Cause RemedyFault Cause Action Drive FaultsIndicated on the INTELhYS Controller