Ingersoll-Rand IRN75-160K-2S, IRN37-160K-CC, IRN250-300H-2S, IRN50-200H-CC Installation Electrical

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7.0 INSTALLATION

7.3 ELECTRICAL

caution

This procedure should only be carried out by a qualified electrician, electrical contractor or your local Inger- soll Rand Distributor or Air Center.

The compressor and drive should be properly grounded

/earthed in accordance with Local and National Code requirements.

Installation of this compressor must be in accordance with recognized electrical codes and any local Health and Safety Codes.

The compressor must have its own isolator situated adjacent to it. The fuse protecting the circuit and the compressor must be selected in accordance with local and national code requirements on the basis of the data provided in the general information section

Feeder cables should be sized by the customer/electrical contractor to ensure that the circuit is balanced and not overloaded by other electrical equipment. The length of wiring from a suitable electrical feed point is critical as voltage drops may impair the performance of the compressor.

Cable sizes may vary considerably so the mains terminals will accept up to 50mm2 (1awg) (37/45k & 50/60H) and up to 90mm2 (3/0awg) (55/75k & 75/100H) cable. The N75K−160K and N100H−200H machines mains terminals will accept 2 x 120mm2 (4/0 AWG) cables. The N250H−300H−2S machines main terminals will accept 2 x 400 MCM cables.

Feeder cable connections to incoming terminals L1−L2−L3 should be tight and clean.

The applied voltage must be compatible with the motor and compressor data plate ratings.

The control circuit transformer has different voltage tappings. Ensure that these are set for the specific applied voltage prior to starting.

A hole is provided for incoming power connection. If it is necessary to make a hole in the control box in a different location, care should be taken to not allow metal shavings to enter the starter and other electrical components within the box. If another hole is used, the original hole must be blocked off.

The feeder cable must be suitably glanded into the power drive module (P.D.M.) electrical box to ensure that dirty air does not by−pass the filter pads or degrade the cooling air flow.

On completion of electrical installation, check that blower motor rotation is correct. N250H−300H utilizes a fan.

This machine is designed for use in heavy industrial environments, where the electricity supply is separated from nearby residential and commercial areas. If the machine is to be used in the light industrial, residential or commercial environment where the local supply network is shared, further radio frequency (RF) screening measures may be required. Consult your local distributor/supplier for details of the optional RF filter. RF filter supplied as standard on N250−300H−2S

The compressor has a anti−condensation heater and thermostat in the electrical box. This circuit can be connected to an independent electrical supply of either 110V or 230V single phase, dependant on the country of installation. The supply should be suitable fused and an independent isolator installed adjacent to the compressor.

This should be done in accordance with local and national codes. It is good practice and sometimes mandatory, to display suitable signs warning that the machine has two separate electrical supplies which both must be isolated before any work is attempted.

Alternately it can be supplied from the 110V tapping of the control transformer and connected as shown on schematic wiring diagram.

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & IRN 250 - 300H - 2S

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Contents Operation and Maintenance Manual AIR Compressor Group Bonded Warranty & Registered Start UP Contents Somer ForewordIf in Doubt Consult Supervision FOREWORD F.C Abbreviations & SymbolsEnergy recovery system ERSThis unit was purchased from Purchase Order DetailsRotary Screw AIR Compressor Compressed air SafetyGeneral Information Electrical MaterialsAvoid INGESTION, Skin Contact Inhalation of Fumes TransportCoolant disposal Condensate disposalDischarge air Text DecalsLift here 39540257 Rev RotationCondensate Drain Electrical power inlet Prohibition / Mandatory Information / Instructions Safety Graphic Form and Meaning of ISO SymbolsDo not stand on any service valve or Safety Coolant Separator Pressure AIR Discharge Belt Tension Filter Motor Lubrication Unpacking and Handling Receipt / HandlingReceipt Ingersoll Rand CompanyEnsure that the correct tie down points are used InstallationLocation in Plant For technical information see sectionInstallation Discharge and Condensate Piping Installation Electrical Example of voltage imbalance calculation Installation Very ImportantFuse Type 50F 70F Adjusting the Aftercooler Trim ValveCooling Water Piping Model Minimum cooling water requirement vs RangeWater quality recommendations Psi Installation SEA Watercooled Units Selected Units onlyOrifice diameter in mm Outdoor Sheltered Installation Technical INFORMATION-SINGLE Stage General InformationFlow at 7.5 Barg m3/min Minimum ambient temperature C F Weight Kg lbsCooling clean water flow l/min US 51/38 95/46 Sound pressure level dBAMax fuse size @ 550V − 575V a Cooling clean water flow l/min US 84/65 95/72Max fuse size @ 380V − 415V a Max fuse size @ 440V − 480V aN132K N160K N200H General Information Technical Information − TWO Stage 1527 5933Flow at 100 psig cfm 1100 1690KEY Installation DRAWING−N37/45K−CC & N50/60H−CC − Air CooledInstallation DRAWING− N37/45K−CC & N50/60H−CC − Water Cooled Installation Drawing − N55/75K−CC & N75/100H−CC − Air Cooled Installation DRAWING−N55/75K−CC & N75/100H−CC−Water Cooled General Information General Information General Information General Information KEY 22381206 Revision B Equipment downstream of compressor Stage only 23128994 Revision aAir/coolant Coolant Condensate Cooling water W.C. only 22099006 Revision C General Information 22402135 Revision C Process and Instrumentation Diagram N250−300H TWO StagePiping legend Stop FD Wiring Schematic N37K − N45K-CC / N50-60h−cc a/c blower vfdNumbers Function Wire color WiresLabel Description Wiring schematic n55-75k-cc / n75-100h-cc a/c Blower vfdSS1-3 Wires Numbers Function Wire colorSgne Wiring schematic n37/45k-cc/n50/60h-cc w/cColor 23131345 Revision a Wiring schematic n55-75k-cc / n75-100h-cc W/c4ATT SENSOR, Package AIR Discharge Temperature 4CTT Revision M Wiring schematic n75-160k-cc / n125-200h-cc A/c22093058 SGNe F10Revision E Wiring schematic n75-160k-cc / n125-200h-cc W/c4SV VALVE, Water Stop 6APT 380-480V SG-Ne Wiring schematic n250-300H4ATT SENSOR, Package AIR Discharge Temperature 6APT General Information General Description Basic Operation Operating InstructionsStopping the machine in an emergency Arrows Intellisys ControlsMain Menu Display ScreenCurrent Status items Current Status ScreenReady to Start Main MenuOperator Setpoints Operator Setpoints Default MIN MAX Step UnitCondensate Interval Selection MIN MAX OptionsScheduled start Sensor CalibrationClock Functions Alarm HistoryEnergy Status Messages Initial Check Alarms Service WarningsAlarm Main Menu AlarmsMaintenance Ultra Coolant Maintenance Procedures Prior to attempting any maintenance work, ensure that− Adding coolant Prior to starting Coolant level checking procedureDrain sequence for N250/300H−2S Coolant filter change procedureSeparator element checking procedure Separator element change procedureSeparator tank / Pressure system Separator element change procedure for N250/ 300H−2SScavenge screen clean/check procedure Start the compressor and check for leaks and coolant levelBlower motor Re−Grease Air filter change procedureAir filter change procedure N250/300H−2S Aircooled Cooler CleaningN50/100H N37/75K Aftercooler Watercooled Cooler CleaningHigh Airend Temperature Sensor checking procedure Coolant CoolersMoisture Separator Check / Cleaning Blower / fan Motor Bearing Maintenance Stored unitsMotor cowl cleaning N75−160 units only Drive Box Filter Removal / ReplacementFluid and Vibration Monitoring No Loss Drain Trap where fitted Check / CleaningCoolant Sampling Procedure Compressor will not No power supply to package Fault FindingGeneral Faults Symptom Fault RemedyCheck and modify settings With correct coolant Or not sealing correctlyRemove blockage, repair or replace damaged See aboveWith coolant’ Pressure transducer Fault Cause RemedyIndicated on the INTELhYS Controller Drive FaultsFault Cause Action