Ingersoll-Rand IRN37-160K-CC, IRN250-300H-2S manual Or not sealing correctly, With correct coolant

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11.0 FAULT FINDING

SYMPTOM

 

FAULT

REMEDY

Pressure produced

 

Intellisys set incorrectly

Check and modify settings

by compressor is too

 

Pressure transducer may be

Recalibrate or replace

highcompressor is too high

 

 

faulty, incorrectly calibrated or

 

due to speed not reducing as

 

 

 

not receiving pressure signal

 

demand reducesreduces

 

 

 

Drive settings fault

Contact your local IR representative

 

 

Compressor discharge air too

 

High ambient temperature

Review installation and system parameters

hot

 

Insufficient cooling air

Check ducting and cooling air path, check

 

 

 

 

 

direction of blower rotation

 

 

Blocked aftercooler matrix

Clean or replace

Compressor package produces

 

Panels or doors are not closed

Rectify fault

excessive noise

 

properly

 

 

 

Air leaks from internal pipework /

Overhaul or replace

 

 

components

 

 

 

Blower or blower motor bearings

Overhaul or replace

 

 

worn

 

 

 

Loose debris impacting on

Remove and rectify any damage

 

 

blower during rotation

 

 

 

Blowdown valve stuck open

Overhaul or replace

 

 

Pressure relief valve not seating

Overhaul or replace

 

 

correctly

 

 

 

Vibration due to motor, airend or

Overhaul or replace

 

 

blower imbalance

 

 

 

Airend requires overhaul

Contact your local IR representative

Discharge air is contaminated

 

Scavenge pipe is blocked, broken

Clean or replace

with coolantcoolant

 

or o−ring is not sealing

 

 

 

Separator element is punctured,

Replace

 

 

or incorrect, or requires changing,

 

 

 

or not sealing correctly

 

 

 

Incorrect coolant has been added

Drain system, check for damage. Clean, refill

 

 

 

with correct coolant.

 

 

System has been overfilled with

Check for damage, drain excess.

 

 

coolant

 

IRN37 - 160K - CC & IRN50 - 200H & IRN75 - 160K - 2S & IRN - 100 - 200H - 2S & IRN 250 - 300H - 2S

93

http://air.irco.com

 

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Contents Operation and Maintenance Manual AIR Compressor Group Bonded Warranty & Registered Start UP Contents Somer ForewordIf in Doubt Consult Supervision FOREWORD F.C Abbreviations & SymbolsEnergy recovery system ERSThis unit was purchased from Purchase Order DetailsRotary Screw AIR Compressor Compressed air SafetyGeneral Information Electrical MaterialsAvoid INGESTION, Skin Contact Inhalation of Fumes TransportCoolant disposal Condensate disposalDischarge air Text DecalsLift here 39540257 Rev RotationCondensate Drain Electrical power inlet Prohibition / Mandatory Information / Instructions Safety Graphic Form and Meaning of ISO SymbolsDo not stand on any service valve or Safety Coolant Separator Pressure AIR Discharge Belt Tension Filter Motor Lubrication Unpacking and Handling Receipt / HandlingReceipt Ingersoll Rand CompanyEnsure that the correct tie down points are used InstallationLocation in Plant For technical information see sectionInstallation Discharge and Condensate Piping Installation Electrical Example of voltage imbalance calculation Installation Very ImportantFuse Type 50F 70F Adjusting the Aftercooler Trim ValveCooling Water Piping Model Minimum cooling water requirement vs RangeWater quality recommendations Psi Installation SEA Watercooled Units Selected Units onlyOrifice diameter in mm Outdoor Sheltered Installation Technical INFORMATION-SINGLE Stage General InformationFlow at 7.5 Barg m3/min Minimum ambient temperature C F Weight Kg lbsCooling clean water flow l/min US 51/38 95/46 Sound pressure level dBAMax fuse size @ 550V − 575V a Cooling clean water flow l/min US 84/65 95/72Max fuse size @ 380V − 415V a Max fuse size @ 440V − 480V aN132K N160K N200H General Information Technical Information − TWO Stage 1527 5933Flow at 100 psig cfm 1100 1690KEY Installation DRAWING−N37/45K−CC & N50/60H−CC − Air CooledInstallation DRAWING− N37/45K−CC & N50/60H−CC − Water Cooled Installation Drawing − N55/75K−CC & N75/100H−CC − Air Cooled Installation DRAWING−N55/75K−CC & N75/100H−CC−Water Cooled General Information General Information General Information General Information KEY 22381206 Revision B Equipment downstream of compressor Stage only 23128994 Revision aAir/coolant Coolant Condensate Cooling water W.C. only 22099006 Revision C General Information 22402135 Revision C Process and Instrumentation Diagram N250−300H TWO StagePiping legend Stop FD Wiring Schematic N37K − N45K-CC / N50-60h−cc a/c blower vfdNumbers Function Wire color WiresLabel Description Wiring schematic n55-75k-cc / n75-100h-cc a/c Blower vfdSS1-3 Wires Numbers Function Wire colorSgne Wiring schematic n37/45k-cc/n50/60h-cc w/cColor 23131345 Revision a Wiring schematic n55-75k-cc / n75-100h-cc W/c4ATT SENSOR, Package AIR Discharge Temperature 4CTT Revision M Wiring schematic n75-160k-cc / n125-200h-cc A/c22093058 SGNe F10Revision E Wiring schematic n75-160k-cc / n125-200h-cc W/c4SV VALVE, Water Stop 6APT 380-480V SG-Ne Wiring schematic n250-300H4ATT SENSOR, Package AIR Discharge Temperature 6APT General Information General Description Basic Operation Operating InstructionsStopping the machine in an emergency Arrows Intellisys ControlsMain Menu Display ScreenCurrent Status items Current Status ScreenReady to Start Main MenuOperator Setpoints Operator Setpoints Default MIN MAX Step UnitCondensate Interval Selection MIN MAX OptionsScheduled start Sensor CalibrationClock Functions Alarm HistoryEnergy Status Messages Initial Check Alarms Service WarningsAlarm Main Menu AlarmsMaintenance Ultra Coolant Maintenance Procedures Prior to attempting any maintenance work, ensure that− Adding coolant Prior to starting Coolant level checking procedureDrain sequence for N250/300H−2S Coolant filter change procedureSeparator element checking procedure Separator element change procedureSeparator tank / Pressure system Separator element change procedure for N250/ 300H−2SScavenge screen clean/check procedure Start the compressor and check for leaks and coolant levelBlower motor Re−Grease Air filter change procedureAir filter change procedure N250/300H−2S Aircooled Cooler CleaningN50/100H N37/75K Aftercooler Watercooled Cooler CleaningHigh Airend Temperature Sensor checking procedure Coolant CoolersMoisture Separator Check / Cleaning Blower / fan Motor Bearing Maintenance Stored unitsMotor cowl cleaning N75−160 units only Drive Box Filter Removal / ReplacementFluid and Vibration Monitoring No Loss Drain Trap where fitted Check / CleaningCoolant Sampling Procedure Compressor will not No power supply to package Fault FindingGeneral Faults Symptom Fault RemedyCheck and modify settings With correct coolant Or not sealing correctlyRemove blockage, repair or replace damaged See aboveWith coolant’ Pressure transducer Fault Cause RemedyIndicated on the INTELhYS Controller Drive FaultsFault Cause Action