HP IM059R02, 3886, 3885 manual Start Capacitor Replacement, Motor Replacement

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7. Connect the power cable leads to the motor assembly as follows:

Single Phase Motors – Connect theBLACK wire to motor terminal L1. Connect the WHITE wire to motor terminal L2. Connect the GREEN wire to the motor ground.

Three Phase Motors – See Figure 1.

WARNING

FAILURE TO CONNECT POWER

AND SENSOR WIRES TO

Hazardous

DESIGNATED WIRES CAN CAUSE

voltage

SHOCK, BURNS OR DEATH.

 

 

208-230 V 3/60

 

 

 

460 V 3/60

 

 

 

4

 

 

 

 

 

 

 

4

 

 

 

 

 

5

 

 

 

 

 

 

 

7

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

CABLEPOWERLEADS

 

 

5

 

 

 

CABLEPOWERLEADS

MOTORLEADS

 

 

 

L1

 

MOTORLEADS

 

 

 

 

3

 

 

 

 

8

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

6

 

 

 

 

 

8

 

 

 

L2

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

L1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9

 

 

 

L3

 

 

 

2

 

 

L2

 

 

 

 

 

 

 

 

 

3

 

 

L3

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THREE PHASE MOTOR WIRING DIAGRAM

 

 

 

 

 

 

 

Figure 1

 

 

8. Wire tie the power cable to the motor assembly.

9. Slide the motor cover onto the motor assembly, while carefully pulling the power cable out through the motor cover hole. DO NOT damage cables. Install the four seal housing socket head screws, torquing to 90 lbs in (10 Ν m).

10. Install the power cable strain relief assembly torquing the nylon bushing to 75 lbs in (8.5 Ν m) and the steel bushing to 100 lbs in (11.3 Ν m).

11. Continue the assembly following steps 7 through 12 of the “MECHANICAL SEAL REPLACEMENT ” section of this manual.

12. If the motor cover was replaced, it is necessary to transfer the Goulds nameplate. Using two stainless steel No. 2 round head metallic drive screws, install the Goulds nameplate.

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND “OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY.

START CAPACITOR REPLACEMENT

1. On single phase motors only, to gain access to the motor start capacitor (376), follow steps 1 through 5 in the “POWER CABLE REPLACEMENT ” section of this manual.

NOTICE: DISCARD STRAIN RELIEF ASSEMBLY. IT CAN NOT BE REUSED.

 

FAILURE TO DRAIN CAPACITOR

WARNING

OF STORED ELECTRICAL

Hazardous

CHARGE BEFORE SERVICE CAN

voltage

CAUSE A SEVERE SHOCK.

2. Remove the capacitor retaining screw and retaining bracket from the motor assembly. Remove the two wires from the capacitor. Discard the capacitor.

3. Connect the two motor wires to the new capacitor and reassemble with the retaining bracket and retaining screw, tightening securely.

4. Reassemble unit following steps 6 through 12 in the “POWER CABLE REPLACEMENT ” section of this manual.

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND “OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY.

MOTOR REPLACEMENT

1. To gain access to the motor assembly, follow steps 1 through 5 in the“POWE R CABLE REPLACEMENT ” section of this manual.

NOTICE: DISCARD STRAIN RELIEF ASSEMBLY. IT CAN NOT BE REUSED.

2. Remove the four motor thru bolts and carefully pull motor assembly from bearing housing. Further motor service MUST be provided by a qualified motor repair facility.

3. Insert the motor assembly into the bearing housing, visually aligning the motor thru bolts through the lower motor vent openings.

4. Install the four motor thru bolts, torquing to 35 lbs in (4 Ν m).

5. To complete the assembly follow steps 6 through 12 in the “POWER CABLE REPLACEMENT ” section of this manual.

NOTICE: FOLLOW THE INSTRUCTIONS PROVIDED IN THE “WIRING AND GROUNDING ” AND “OPERATION ” SECTIONS OF THE MANUAL AFTER UNIT DISASSEMBLY, REASSEMBLY

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Contents Table of Contents Owner’s InformationLifting of Pump Sliderail SystemPiping Liquid Level Controls Access DoorsWiring and Grounding Pump Motor Control PanelsFrequency Required Maintenance MaintenancePeriodic Maintenance OperationPower Cable Replacement Disassembly/AssemblyMechanical Seal Replacement ClockwiseStart Capacitor Replacement Motor ReplacementAmps Engineering DataVoltage 1725484B 457 436 341 112A 412M 371H 387371C 195C 351A Repair Parts Diagram for Models 3885, 3886458 376 338 372D 340 101 351 100 357Model 3885 Repair Parts Table Model 3886 and 3887 Repair Parts Table Part NameOptional Lengths Typical 2 Slide Rail Installation Typical Plumbing and InstallationTrouble Shooting Symptom Probable Cause Recommended ActionInformación del propietario ÍndiceTópico Levantamiento de la bomba Sistema de riel corredizoTuberías Paneles de control del motor de la bomba Puertas de accesoControles del nivel de líquido Alambrado y conexión a tierraADVERTENCIA. Esto Puede Producir Graves Lesiones Personales OperaciónMantenimiento Bloquear LA CorrienteFrecuencia Mantenimiento Requerido Mantenimiento periódicoDesmontaje/Reensamblaje Reemplazo DEL Sello MecánicoReemplazo DEL Condensador DE Arranque Reemplazo DEL MotorDatos Eléctricos 3886 Y Datos de ingenieríaDatos Eléctricos Datos Eléctricos 38867BHFDiagrama de repuestos para los Modelos 3885, 3886 y 484B 457 436 341 112A 412M371H 387371C 195C 351A Tabla de repuestos para el Modelo Tabla de repuestos para los Modelos 3886 y 1725 RPM 3450 RPM Máx ⁄3 HP11⁄2 HP Lbs Instalación típica del riel corredizo de 2 pulg Plomería e instalación típicasIdentificación y resolución de problemas Síntoma Causa Probable Acción RecomendadaInformations pour le propriétaire Table des matièresSujet Levage de la pompe Système à rail de guidage glissièreTuyauterie Régulateurs de niveau Tableaux de commande des moteurs de pompeTrappes de visite Câblage et mise à la terreUtilisation EntretienEntretien périodique Fréquence « Remplacement DE LA GarnitureDémontage et remontage ET Mise À LA Terre » ET « Utilisation » DU ManuelRemplacement DU Condensateur DE Démarrage Remplacement DU MoteurDonnées techniques TensionIntensité a Dessin en coupe modèles 3885, 3886 et Pièces de rechange et matériaux modèle 725 tr/min 450 tr/min Pièces de rechange et matériaux modèles 3886 et’art ⁄3 hp ⁄2 hp ⁄4 hp 11⁄2 hpInstallations types Système à rail de guidage type de 2 poDiagnostic des anomalies Anomalies Causes Probables Correctifs Recommandés