York DFAH, DFAA Section VI VENT/COMBUSTION AIR System, Supply Voltage Connections

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107272-UIM-B-1105

NOTE: A burner with an electronic igniter or a PSC motor will have a lower operating current. The actual load should be determined by a cur- rent meter.

NOTE: See appliance manufacturer’s burner specifications for required outlet pressure. Pressure is 100 psig (689 kPa) unless otherwise noted.

SUPPLY VOLTAGE CONNECTIONS

1.Provide a power supply separate from all other circuits. Install overcurrent protection and disconnect switch per local/national electrical codes. With the control box switch in the OFF position, check all wiring against the unit wiring label. Refer to the wiring diagram in this instruction.

2.Remove the screws retaining the wiring box cover. Route the power wiring through the opening in the unit into the junction box with a conduit connector or other proper connection. In the junction box there will be two wires, a Black Wire, a White Wire and a Green Screw. Connect the power supply as shown on the unit-wir- ing label on the coil compartment panel on the DFAA or the onside of the burner door on the DFAH or the wiring schematic in this sec- tion. The black furnace lead must be connected to the L1 (hot) wire from the power supply. The white furnace lead must be connected to neutral. Connect the green furnace lead (equipment ground) to the power supply ground screw.

3.The furnace's control system requires correct polarity of the power supply and a proper ground connection. Refer to Figure 20.

BLK

BLK (Hot)

Nominal

 

 

WHT

WHT (Neutral)

120 Volt

GRN

GRN

 

FIGURE 20: Line Wiring Connections

LOW VOLTAGE CONTROL WIRING CONNECTIONS

1.Insert 24 volt wires through the small plastic bushing just above the control panel.

2.Connect the thermostat wires to the furnace low voltage pigtails. See Figure 21 (heating only) and Figure 22 or 23 (heating and cooling).

3.Connect low-voltage circuit to the wall thermostat pigtails.

NOTE: Five-conductor thermostat cable is recommended for all instal- lations to allow easy installation of an air conditioning system at a later time.

Eighteen gauge thermostat wire is highly recommended.

Smaller gauge thermostat wire may be used only if the guideline below is followed.

Thermostat Wire Length

Thermostat Wire Gauge

(Furnace to Thermostat)

 

0 - 45 feet

22

0 - 70 feet

18

Do not use the thermostat wire smaller than 22 gauge. If thermostat wire small than 18 gauge is used, pay particular attention that the con- nections between the difference wire sizes are tight.

Operational problems may be caused by loose connections or by the use of thermostat wire that is too small to carry the required load. Any such problems are the responsibility of the installer.

A separate 115 V.A.C. supply circuit must be used for the furnace. The circuit should be protected by a 15 amp fuse or circuit breaker.

Avoid locations where the thermostat could be subject to drafts from outside, or exposed to direct light from lamps, sun, fireplaces, etc., or affected by air from a duct register blowing directly on the thermostat.

The wall thermostat should be located 52 to 66 inches above the floor. The preferred location is on an inside wall situated in an area with good air circulation, and where the temperature will be reasonably represen- tative of other living areas the thermostat is controlling.

 

 

 

 

 

 

 

 

 

 

 

 

Room

Furnace

 

 

 

 

Thermostat

Control

 

 

 

 

 

R

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 21: Wiring for Heat Only Thermostat

Room

Furnace

Condensing

Thermostat

Control

Unit

R

R

To Air Conditioner

W

W

Controls

G

G

 

Y

Y

 

C

C

 

 

Common T’stat Connection

FIGURE 22: Wiring for Electronic Heat-Cool Thermostat

Room

Furnace

Condensing

Thermostat

Pigtails

Unit

R

R

To Air Conditioner

W

W

Controls

G

G

 

Y

Y

 

 

C

 

FIGURE 23: Wiring for Standard Heat-Cool Thermostat

Room

Furnace

Condensing

Thermostat

Pigtails

Unit

R

R

To Air Conditioner

W

W

Controls

G

G

 

Y

Y

 

 

C

 

Blend Air

Control Box

FIGURE 24: Wiring for Blend Air Accessory

IMPORTANT: Some electronic thermostats do not have adjustable heat anticipators. They may have other type cycle rate adjustments. Follow the thermostat manufacturer's instructions.

The 24-volt transformer is part of the Electronic Oil Primary Control.The transformer may not be used to provide 24-Volt power for an air condi- tioning unit contactor. DFAA has a separate 24-Volt transformer that maybe used to provide 24-volt power for air conditioning contactor.

SECTION VI: VENT/COMBUSTION AIR SYSTEM

VENT AND COMBUSTION AIR SAFETY

This furnace is designed for Manufactured (Mobile) Home and Modular Home application. It may be installed without modification in an equip- ment room, alcove, or any other indoor location where all required clearance to combustibles and other restrictions are met.

The venting system must be installed in accordance with UL311 Stan- dard For Safety for Roof Jacks for Manufactured (Mobile) Homes and Recreational Vehicles, NFAA 501C and in the Federal Manufactured Home Construction and Safety Standings, or CAN/CSA - B139-00 Installation Code for 0il Burning Equipment (latest edition), or applicable provisions of the local building code and these instructions. The furnace shall not be connected to any chimney, a flue serving a separate appli- ance, or any appliance designed to burn solid fuel.

It is recommended that the appliance is installed in a location where the space temperature is 32 °F (0°C) or higher. If the appliance is installed in a location where the ambient temperature is below 32 °F (0°C), the combustion by-products could condense causing damage to the appli- ance heat exchanger and/or the Roof Jack.

IMPORTANT: The “VENT SYSTEM” must be installed as specified in these instructions for Manufactured (Mobile) Home and Modular Homes. This appliance must be vented with an approved manufacturer supplied roof jack. May not be common vented with another gas-fired or oil-fired appliance.

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Unitary Products Group

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Contents List of Sections Section I SafetyFor Installation List of FiguresFollowing requirements to be met Specific Safety Rules and PrecautionsSafety Requirements Combustion AIR Quality List of Contaminants InspectionTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Check Certifications / ApprovalsFurnace Location and Clearances Piping FLOOR/BOTTOMDuctwork General Information Duct system’s design and installation mustSection II Ductwork Duct Design Canada Duckwork InstallationAir Distribution Systems Clearance Requirements CanadaAir Distribution Systems Duct Connectors Installation of Screw Attachment Duct ConnectorInstallation of the Furnace Installation of TAB Attachment Duct ConnectorsFurnace and Air Conditioner Installations MBH CFMReturn AIR Requirements Blend AIR InstallationsSection III Filters Connect Fuel Lines OIL SafetySection IV OIL Piping Example Installation and Checking of OIL PipingEffect of Elevation on OIL Burner Firing AFGElectrical Power Connections Section V Electrical PowerSolenoid Wiring ONE Pipe SystemEighteen gauge thermostat wire is highly recommended LOW Voltage Control Wiring ConnectionsVent and Combustion AIR Safety Section VI VENT/COMBUSTION AIR SystemInstallation in Snow Regions Existing Furnace ReplacementNEW Home Installation Exterior Roof Jack ExtensionLocating and Cutting Roof Jack Opening Installing Roof Jack in RoofConnect Roof Jack to Furnace Interior ExtensionsSecure Roof Jack to Roof Complete Installation, as requiredRoof Jack Adjustable Height with Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Vent Clearances Installing Ceiling RingVent System Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls START-UP and Adjust Burner Section Viii START-UP AdjustmentsSpecifications Ignition System Sequence Adjustment of OIL Pump PressureAdjustment of Temperature Rise SET Combustion with InstrumentsApplying Filter Pressure Drop to Final ProcedureInstall Furnace Doors Determine System AirflowDfah Model Dfaa ModelItem Number Description Section IX Wiring Diagram OIL-FIRED Furnace Wiring Diagram for Dfaa Oil-Fired FurnaceWiring Diagram for Dfah Oil Furnace Unitary Products Group UIM-B-1105Preparation of Combustion Chamber Installation of Burner and ControlsSection X GAS GUN Burner GAS PipingLocate GAS LEAKS, USE a Soap Solution Testing Piping for LeaksGAS Piping Installation Length of Pipe Nominal Diameter of Pipe in Inches mmGAS Orifice Conversion for Propane LP High Altitude GAS Orifice ConversionPropane GAS Sizing Furnace InputNatural GAS Gas Firing Rate Orifice Air ShutterCalculating the Furnace Input Natural GAS Section XI START-UP AdjustmentsPurging USA use the following formula to calculate the furnace input Checking the GAS Pressures Adjustment of Manifold GAS PressureInitial Start UP Inlet GAS Pressure RangePerformance Check Observing Burner OperationIf Furnace Fails to Operate Properly Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Unitary 5005 Norman Product York Group Drive 73069 Copyright by York International Corp . All rights reserved