York DFAH Sizing Furnace Input, Natural GAS, Propane GAS, Gas Firing Rate Orifice Air Shutter

Page 32

107272-UIM-B-1105

TABLE 18: High Altitude Duration Chart

NATURAL GAS

Elevation

 

 

56,000 — Input

 

70,000 — Input

 

77,000 — Input

 

90,000 — Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Orifice

Drill

 

 

Orifice

 

Drill

 

 

Orifice

Drill

 

 

Orifice

Drill

 

 

Feet

 

Meters

Part #

 

Part #

Part #

Part #

 

 

 

Dia.

Size

 

 

Dia.

 

Size

 

 

Dia.

Size

 

 

Dia.

Size

 

 

Sea Level

 

0.136

29

9951--

1361

0.154

 

23

9951--

1541

0.161

20

9951

--1611

0.180

15

9951--

1801

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2,000

 

618

0.136

29

9951--

1361

0.149

 

25

9951--

1491

0.157

22

9951--

1571

0.177

16

9951--

1771

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3,000

 

914

0.128

30

9951--

1281

0.149

 

25

9951--

1491

0.157

22

9951--

1571

0.173

17

9951--

1731

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4,000

 

1219

0.128

30

9951--

1281

0.147

 

26

9951--

1471

0.154

23

9951--

1541

0.173

17

9951--

1731

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5,000

 

1524

0.128

30

9951--

1281

0.144

 

27

9951--

1441

0.152

24

9951--

1521

0.169

18

9951--

1691

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6,000

 

1829

0.128

30

9951--

1281

0.144

 

27

9951--

1441

0.149

25

9951--

1491

0.166

19

9951--

1661

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7,000

 

2134

0.120

31

9951--

1201

0.140

 

28

9951--

1401

0.147

26

9951--

1471

0.161

20

9951--

1611

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8,000

 

2438

0.120

31

9951--

1201

0.136

 

29

9951--

1361

0.144

27

9951--

1441

0.161

20

9951--

1611

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9,000

 

2743

0.120

31

9951--

1201

0.136

 

29

9951--

1361

0.140

28

9951--

1401

0.157

22

9951--

1571

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10,000

 

3048

0.116

32

9951--

1161

0.128

 

30

9951--

1281

0.136

29

9951--

1361

0.152

24

9951--

1521

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROPANE GAS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Elevation

 

 

56,000 — Input

 

70,000 — Input

 

77,000 — Input

 

90,000 — Input

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Orifice

Drill

 

 

Orifice

 

Drill

 

 

Orifice

Drill

 

 

Orifice

Drill

 

 

Feet

 

Meters

Part #

 

Part #

Part #

Part #

 

 

 

Dia.

Size

 

 

Dia.

 

Size

 

 

Dia.

Size

 

 

Dia.

Size

 

 

Sea Level

 

0.082

45

9951--

0821

0.093

 

42

9951--

0931

0.098

40

9951--

0981

0.106

36

9951--

1061

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2,000

 

618

0.081

46

9951--

0811

0.093

 

42

9951--

0931

0.096

41

9951--

0961

0.104

37

9951--

1041

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3,000

 

914

0.078

47

9951--

0781

0.089

 

43

9951--

0891

0.093

42

9951--

0931

0.101

38

9951--

1011

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4,000

 

1219

0.078

47

9951--

0781

0.089

 

43

9951--

0891

0.093

42

9951--

0931

0.101

38

9951--

1011

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5,000

 

1524

0.078

47

9951--

0781

0.089

 

43

9951--

0891

0.093

42

9951--

0931

0.099

39

9951--

0991

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6,000

 

1829

0.076

48

9951--

0761

0.086

 

44

9951--

0861

0.089

43

9951--

0891

0.098

40

9951--

0981

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7,000

 

2134

0.076

48

9951--

0761

0.086

 

44

9951--

0861

0.089

43

9951--

0891

0.096

41

9951--

0961

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8,000

 

2438

0.073

49

9951--

0731

0.082

 

45

9951--

0821

0.086

44

9951--

0861

0.096

41

9951--

0961

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9,000

 

2743

0.073

49

9951--

0731

0.081

 

46

9951--

0811

0.086

44

9951--

0861

0.093

42

9951--

0931

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10,000

 

3048

0.070

50

9951--

0731

0.078

 

47

9951--

0781

0.082

45

9951--

0821

0.089

43

9951--

0891

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table shows 4% Input Reduction per 1,000 ft. (304.8 m) Elevation. Reference Source: NFPA No. 54, ANSI Z 223.1, National Fuel Gas Code.

For Canadian high altitude {2000 - 4500 ft. (609.6 - 1,371.6)}, reduce gas manifold pressure to 3.0” w.c. (0.75 kPa) for Natural gas and for Propane gas.

SIZING FURNACE INPUT

The orifice spud supplied with all burners is the size for the minimum BTU input of the burner for the type gas shown on the rating plate. Table 18 shows the correct drill size for various inputs.

The correct manifold pressure for natural and LP gas is 3.5" w.c (0.87 kPa). Only minor adjustments in the input rate should be made by adjusting the pressure regulator. The minimum manifold pressure should be 3.0" w.c. (0.75 kPa) and the maximum pressure should be

3.5w.c. (0.87 kPa) the next size larger or smaller orifice size should be used if the desired input rating cannot be obtained within the above manifold pressure adjustment range.

TABLE 19: Gas Burner Settings

Gas

Firing Rate

Orifice

Air Shutter

(@ 3.5” W.C.)

BTU/Hr (kw)

Size

Setting

 

 

 

 

Natural

66,000 (19.3)

0.142” (3.61mm)

1.0

 

 

 

 

Natural

84,000 (24.6)

0.166” (4.22 mm)

3.5

 

 

 

 

LP

66,000 (19.3)

0.116” (2.95 mm)

2.0

 

 

 

 

LP

84,000 (24.6)

0.100” (2.54 mm)

3.5

 

 

 

 

NOTE: The BTU input valves in the above table show the approximate hourly input of the burner for the various drill sizes shown. To determine the actual input of the burner, turn off all other gas appliances.

32

Unitary Products Group

Image 32
Contents Section I Safety For InstallationList of Sections List of FiguresFollowing requirements to be met Specific Safety Rules and PrecautionsSafety Requirements Combustion AIR Quality List of Contaminants InspectionCheck Certifications / Approvals Furnace Location and ClearancesTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Piping FLOOR/BOTTOMDuctwork General Information Duct system’s design and installation mustSection II Ductwork Duckwork Installation Air Distribution SystemsDuct Design Canada Clearance Requirements CanadaAir Distribution Systems Duct Connectors Installation of Screw Attachment Duct ConnectorInstallation of TAB Attachment Duct Connectors Furnace and Air Conditioner InstallationsInstallation of the Furnace MBH CFMReturn AIR Requirements Blend AIR InstallationsSection III Filters Connect Fuel Lines OIL SafetySection IV OIL Piping Installation and Checking of OIL Piping Effect of Elevation on OIL Burner FiringExample AFGSection V Electrical Power Solenoid WiringElectrical Power Connections ONE Pipe SystemLOW Voltage Control Wiring Connections Vent and Combustion AIR SafetyEighteen gauge thermostat wire is highly recommended Section VI VENT/COMBUSTION AIR SystemExisting Furnace Replacement NEW Home InstallationInstallation in Snow Regions Exterior Roof Jack ExtensionInstalling Roof Jack in Roof Connect Roof Jack to FurnaceLocating and Cutting Roof Jack Opening Interior ExtensionsComplete Installation, as required Roof Jack Adjustable Height withSecure Roof Jack to Roof Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Vent Clearances Installing Ceiling RingVent System Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls START-UP and Adjust Burner Section Viii START-UP AdjustmentsSpecifications Adjustment of OIL Pump Pressure Adjustment of Temperature RiseIgnition System Sequence SET Combustion with InstrumentsFinal Procedure Install Furnace DoorsApplying Filter Pressure Drop to Determine System AirflowDfah Model Dfaa ModelItem Number Description Section IX Wiring Diagram OIL-FIRED Furnace Wiring Diagram for Dfaa Oil-Fired FurnaceWiring Diagram for Dfah Oil Furnace Unitary Products Group UIM-B-1105Installation of Burner and Controls Section X GAS GUN BurnerPreparation of Combustion Chamber GAS PipingTesting Piping for Leaks GAS Piping InstallationLocate GAS LEAKS, USE a Soap Solution Length of Pipe Nominal Diameter of Pipe in Inches mmGAS Orifice Conversion for Propane LP High Altitude GAS Orifice ConversionSizing Furnace Input Natural GASPropane GAS Gas Firing Rate Orifice Air ShutterCalculating the Furnace Input Natural GAS Section XI START-UP AdjustmentsPurging USA use the following formula to calculate the furnace input Adjustment of Manifold GAS Pressure Initial Start UPChecking the GAS Pressures Inlet GAS Pressure RangePerformance Check Observing Burner OperationIf Furnace Fails to Operate Properly Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Unitary 5005 Norman Product York Group Drive 73069 Copyright by York International Corp . All rights reserved