York DFAH, DFAA installation manual Vent System, Installing Ceiling Ring, Vent Clearances

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107272-UIM-B-1105

 

Upper

 

Cap

STEP 1:

Lower

Cap

Remove upper and lower cap.

 

Remove the two (2) screws

 

that secure the upper cap to

 

the crown assembly base and

 

remove the upper cap. Next,

Crown

remove the three (3) screws

Assembly

that secure the lower cap to

Base

the crown assembly base.

 

Set bothcaps aside for later use.

 

STEP 2: .

Place the roof jack extension on top of the crown assembly base, pushing down firmly to assure a snug fit.

IMPORTANT: Make sure that the pipes are connected.

VENT SYSTEM

This furnace is a sealed combustion (direct vent) unit and is design cer- tified to use only a 4000 Series roof jack. These roof jacks are designed to exhaust flue products to the outside.

INSTALLING CEILING RING

The ceiling ring is to meet fire stop requirements. Accessory Ceiling Ring may be installed in Manufactured (mobile) Homes or Modular Homes.

Refer to the UL 311 Standard for Safety for Roof Jacks for Manufac- tured Homes and Recreational Vehicles; or in Canada use CAN/CSA- Z240 MH Series (latest edition) or applicable provisions of the state, regional or local building codes and these instructions. The installer must follow approved methods in the above standards and/or codes for a fire stop. If required, the installer may use up to three sections of the Accessory Ring. Refer to Figure 33.

NOTE: A portion of the outer edge of the ceiling ring may be trimmed so the ring will fit between the warm air plenum and roof jack.

Using the four (4) holes at the base of the

EXTENSION

extension as a guide, drill four (4) holes

 

1/8” diameter into the crown assembly base.

 

Secure the extension to the crown assembly

 

base with the four (4) screws provided.

 

Install the lower cap on top of the extension

CROWN

so that the center pipe sticks through

ASSEMBLY

the hole in the lower cap.

BASE

 

 

UPPER

 

CAP

STEP 3:

 

Reinstall upper and lower cap to extension.

LOWER

Using the three (3) screws removed

CAP

 

in Step 1, attach the lower cap to the

EXTENSION

extension bracket. Install the upper

BRACKET

cap over the center pipe of the extension.

 

Using the two (2) holes located at the

 

base of the upper cap as guides, drill

EXTENSION

two (2) 1/8” diameter holes into the center pipe.

 

Finally, attach the upper cap to the center

 

pipe using the two (2) screws removed in

 

Step 1 to the center pipe.

 

 

CROWN

 

ASSEMBLY

 

BASE

STEP 4:

Complete assembly.

Place these instructions in the customer packet provided with the furnace.

FIGURE 33: Ceiling Ring

VENT CLEARANCES

IMPORTANT: The vent must be installed with the minimum clearances as shown in Figure 34, and must comply with local, state, regional codes and requirements.

FIGURE 32: Installing Roof Jack Extension

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Unitary Products Group

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Contents Section I Safety For InstallationList of Sections List of FiguresFollowing requirements to be met Specific Safety Rules and PrecautionsSafety Requirements Combustion AIR Quality List of Contaminants InspectionCheck Certifications / Approvals Furnace Location and ClearancesTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Piping FLOOR/BOTTOMDuctwork General Information Duct system’s design and installation mustSection II Ductwork Duckwork Installation Air Distribution SystemsDuct Design Canada Clearance Requirements CanadaAir Distribution Systems Duct Connectors Installation of Screw Attachment Duct ConnectorInstallation of TAB Attachment Duct Connectors Furnace and Air Conditioner InstallationsInstallation of the Furnace MBH CFMReturn AIR Requirements Blend AIR InstallationsSection III Filters Connect Fuel Lines OIL SafetySection IV OIL Piping Installation and Checking of OIL Piping Effect of Elevation on OIL Burner FiringExample AFGSection V Electrical Power Solenoid WiringElectrical Power Connections ONE Pipe SystemLOW Voltage Control Wiring Connections Vent and Combustion AIR SafetyEighteen gauge thermostat wire is highly recommended Section VI VENT/COMBUSTION AIR SystemExisting Furnace Replacement NEW Home InstallationInstallation in Snow Regions Exterior Roof Jack ExtensionInstalling Roof Jack in Roof Connect Roof Jack to FurnaceLocating and Cutting Roof Jack Opening Interior ExtensionsComplete Installation, as required Roof Jack Adjustable Height withSecure Roof Jack to Roof Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Vent Clearances Installing Ceiling RingVent System Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls START-UP and Adjust Burner Section Viii START-UP AdjustmentsSpecifications Adjustment of OIL Pump Pressure Adjustment of Temperature RiseIgnition System Sequence SET Combustion with InstrumentsFinal Procedure Install Furnace DoorsApplying Filter Pressure Drop to Determine System AirflowDfah Model Dfaa ModelItem Number Description Section IX Wiring Diagram OIL-FIRED Furnace Wiring Diagram for Dfaa Oil-Fired FurnaceWiring Diagram for Dfah Oil Furnace Unitary Products Group UIM-B-1105Installation of Burner and Controls Section X GAS GUN BurnerPreparation of Combustion Chamber GAS PipingTesting Piping for Leaks GAS Piping InstallationLocate GAS LEAKS, USE a Soap Solution Length of Pipe Nominal Diameter of Pipe in Inches mmGAS Orifice Conversion for Propane LP High Altitude GAS Orifice ConversionSizing Furnace Input Natural GASPropane GAS Gas Firing Rate Orifice Air ShutterCalculating the Furnace Input Natural GAS Section XI START-UP AdjustmentsPurging USA use the following formula to calculate the furnace input Adjustment of Manifold GAS Pressure Initial Start UPChecking the GAS Pressures Inlet GAS Pressure RangePerformance Check Observing Burner OperationIf Furnace Fails to Operate Properly Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Unitary 5005 Norman Product York Group Drive 73069 Copyright by York International Corp . All rights reserved