York DFAA, DFAH installation manual Section II Ductwork, Ductwork General Information

Page 5

107272-UIM-B-1105

C

C

 

Inches

c.m.

A

59-1/2”

151.0

B

76”

193.0

D

E

F

DE

F

G

A

C

24.3/4”

62.9

D

23”

58.4

E

19-1/2”

49.5

F

9-3/4”

24.8

G

12”

30.5

G

B

DFAH Series

DFAA Series

FIGURE 2: Dimensions

SECTION II: DUCTWORK

DUCTWORK GENERAL INFORMATION

The duct system’s design and installation must:

1.Handle an air volume appropriate for the served space and within the operating parameters of the furnace specifications.

2.Be installed in accordance with standards of NFPA (National Fire Protection Association) as outlined in NFPA pamphlets 90A and 90B (latest editions), in Canada CAN/CSA-B139, Installation Code for Oil-Burning Equipment, or applicable national, provincial, or state, and local fire and safety codes.

3.For Manufactured (Mobile) Home and Modular Home Return Duct System Installations:

A return air duct and the return air plenum cannot be installed on this furnace. The return air is drawn through the louvers on the blower door. The vent system is a Sealed Combustion Direct Roof Jack Vent System. This is the ONLY vent system approved for use on this furnace.

4.Complete a path for heated or cooled air to circulate through the air conditioning and heating equipment and from the conditioned space.

5.Consideration should be given to the heating capacity required and also to the air quantity (CFM) required. These factors can be determined by calculating the heat loss and heat gain of the home or structure. If these calculations are not performed and the fur- nace is over-sized, the following may result:

a.Short cycling of the furnace.

b.Wide temperature fluctuations from the thermostat setting.

c.Reduced overall operating efficiency of the furnace.

On DFAA furnaces, the cooling coil must be installed in the bottom of the casing. DFAH furnaces must have the cooling coil installed downstream of the furnace. Cooled air may not be passed over the heat exchanger.

When the furnace is used in conjunction with a cooling coil, the coil must be installed parallel with, or in the supply air side of the furnace to avoid condensation in the primary heat exchanger. When a parallel flow arrangement is used, dampers or other means used to control airflow must be adequate to prevent chilled air from entering the furnace. If manually operated, the damper must be equipped with means to pre- vent the furnace or the air conditioner from operating unless the damper is in full heat or cool position.

The duct system must be properly sized to obtain the correct airflow for the furnace size that is being installed.

Refer to Table 8 and the furnace rating plate for the correct rise range and Table 4 for static pressures.

If the ducts are undersized, the result will be high duct static pres- sures and/or high temperature rises which can result in a heat exchanger OVERHEATING CONDITION. This condition can result in premature heat exchanger failure, which can result in personal injury, property damage, or death.

HAZARD OF ASPHYXIATION, DO NOT COVER OR RESTRICT FLOOR OPENING.

The duct system is a very important part of the installation. If the duct system is improperly sized, the furnace will not operate properly. The ducts attached to the furnace duct connector should be of sufficient size so that the furnace operates at the specified external static pres- sure and within the air temperature rise specified on the nameplate.

IMPORTANT: Fabricate and install an inspection door in the plenum base below the unit to allow an annual inspection of the heat exchang- ers. The inspection door can be fabricated by following method.

1.Cut a rectangular opening in the plenum base.

2.A Sheet metal plate can be made that completely covers the open- ing in the base.

3.The plate must be secured with screws.

4.This plate must be sealed to prevent leaks.

Table 2 is a guide for determining whether the rectangular duct system that the furnace is being connected to, is of sufficient size for proper fur- nace operation.

Unitary Products Group

5

Image 5
Contents For Installation Section I SafetyList of Sections List of FiguresFollowing requirements to be met Specific Safety Rules and PrecautionsSafety Requirements Inspection Combustion AIR Quality List of ContaminantsFurnace Location and Clearances Check Certifications / ApprovalsTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Piping FLOOR/BOTTOMDuctwork General Information Duct system’s design and installation mustSection II Ductwork Air Distribution Systems Duckwork InstallationDuct Design Canada Clearance Requirements CanadaAir Distribution Systems Installation of Screw Attachment Duct Connector Duct ConnectorsFurnace and Air Conditioner Installations Installation of TAB Attachment Duct ConnectorsInstallation of the Furnace MBH CFMReturn AIR Requirements Blend AIR InstallationsSection III Filters Connect Fuel Lines OIL SafetySection IV OIL Piping Effect of Elevation on OIL Burner Firing Installation and Checking of OIL PipingExample AFGSolenoid Wiring Section V Electrical PowerElectrical Power Connections ONE Pipe SystemVent and Combustion AIR Safety LOW Voltage Control Wiring ConnectionsEighteen gauge thermostat wire is highly recommended Section VI VENT/COMBUSTION AIR SystemNEW Home Installation Existing Furnace ReplacementInstallation in Snow Regions Exterior Roof Jack ExtensionConnect Roof Jack to Furnace Installing Roof Jack in RoofLocating and Cutting Roof Jack Opening Interior ExtensionsRoof Jack Adjustable Height with Complete Installation, as requiredSecure Roof Jack to Roof Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Vent Clearances Installing Ceiling RingVent System Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls START-UP and Adjust Burner Section Viii START-UP AdjustmentsSpecifications Adjustment of Temperature Rise Adjustment of OIL Pump PressureIgnition System Sequence SET Combustion with InstrumentsInstall Furnace Doors Final ProcedureApplying Filter Pressure Drop to Determine System AirflowDfah Model Dfaa ModelItem Number Description Wiring Diagram for Dfaa Oil-Fired Furnace Section IX Wiring Diagram OIL-FIRED FurnaceUIM-B-1105 Wiring Diagram for Dfah Oil Furnace Unitary Products GroupSection X GAS GUN Burner Installation of Burner and ControlsPreparation of Combustion Chamber GAS PipingGAS Piping Installation Testing Piping for LeaksLocate GAS LEAKS, USE a Soap Solution Length of Pipe Nominal Diameter of Pipe in Inches mmHigh Altitude GAS Orifice Conversion GAS Orifice Conversion for Propane LPNatural GAS Sizing Furnace InputPropane GAS Gas Firing Rate Orifice Air ShutterCalculating the Furnace Input Natural GAS Section XI START-UP AdjustmentsPurging USA use the following formula to calculate the furnace input Initial Start UP Adjustment of Manifold GAS PressureChecking the GAS Pressures Inlet GAS Pressure RangePerformance Check Observing Burner OperationIf Furnace Fails to Operate Properly Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Copyright by York International Corp . All rights reserved Unitary 5005 Norman Product York Group Drive 73069