York Comprehensive Guide for DFAH Burners by - Installation and Maintenance

Page 7

107272-UIM-B-1105

A

Single trunk duct

C

Transition Duct with Branches

B*

Transition duct

Dual trunk duct with crossover connector

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Dual trunk duct

4

2

 

 

Crossover

Branches

3

1.Crossover Duct must be centered directly under furnace.

2.Use 12” (30.5 cm) Diameter Round or insulated Flex-duct only.

3.Terminate Flex-duct (opposite furnace) in the center of the trunk duct.

4.Flex-duct material must be pulled tight — No Loops or unnecessary dips — Air Flow may be impeded.

FIGURE 3: Air Distribution Systems

 

 

 

 

Furnace to Closet Door Clearance —

Return Air Grille Part No.

5 Inches (12.7 cm) or more

 

 

7900-287P/A * White

The closet door MUST have a minimum of 250 Inches2(1613 cm2)

 

 

 

 

of free area in the upper half of the door.

 

 

 

 

If opening for return air is located in the floor or sidewalls and

 

 

 

 

below the top of the furnace casing:

A

 

 

 

1. 6 inches (15.2 cm) minimum clearance must be provided on side

 

 

 

 

250 IN.

2

2

)

where return is located, and

 

(161 cm

2. 6 inches (15.2 cm) minimum clearance must be maintained from

MINIMUM

B

FREE AREA

the front of furnace.

 

 

 

250 IN.2 (161 cm2)

 

 

50 IN.2 (322 cm2)

MINIMUM

CLOSET

 

FREE AREA

FURNACE

 

MINIMUM

 

 

 

 

 

FREE AREA

 

 

5 in (12.7 cm) or greater * Closet

 

 

 

 

 

 

 

 

 

 

to Door Clearance

 

 

 

 

 

Return Air Closet Door Part No.

 

 

 

 

DOOR

7900-7771/C* White

 

 

 

 

 

FIGURE 4: Closet To Door Clearance - 5” or Greater

250 IN.2 (161 cm2)

 

MINIMUM

 

FREE AREA

B

50 IN.2 (322 cm2)

 

MINIMUM

 

FREE AREA

 

As an option to the lower grill, an undercut of 2-1/2" will provide 50 inches2 (322 cm2) of free area.

Furnace to Closet Door Clearance —

Greater than 1 Inch (2.54 cm) and Up to 5 (12.7 cm) Inches

1.The closet door MUST have a minimum of 250 Inches2 (1613 cm2) of free area in the upper half of the door and a minimum of 50 Inches2 (322 cm2) of free area in the lower area of the door. The lower closet door grille may be omitted if an undercut of 2-1/2 inches (16.1 cm) is provided in the door.

2.A fully louvered closet door MUST have a minimum of

250 Inches2 (1613 cm2) of free area in the upper half of the door.

250IN.2 (161cm2)

MINIMUM FREE AREA

FIGURE 5: Furnace To Closet Door Clearance - 1” To 5”

250IN.2 (161 cm2)

MINIMUM FREE AREA

50IN.2 (322 cm2)

MINIMUM FREE AREA

Furnace to Closet Door Clearance —

Less than 1 Inch (2.54 cm)

The closet door MUST have three return air grilles. The total free area of the two upper grilles must be minimum of 250 Inches2 (1613 cm2) . The total free area of the lower grille MUST be a minimum of 50 Inches2 (322 cm2).

The grilles MUST BE ALIGNED directly opposite the return air grille of the furnace door.

FIGURE 6: Furnace To Closet Door Clearance - Less Than 1”

Unitary Products Group

7

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Contents List of Figures Section I SafetyFor Installation List of SectionsSafety Requirements Specific Safety Rules and PrecautionsFollowing requirements to be met Inspection Combustion AIR Quality List of ContaminantsPiping FLOOR/BOTTOM Check Certifications / ApprovalsFurnace Location and Clearances TOP Front Back Sides AIR Inlet Roof Jack DUCT1Section II Ductwork Duct system’s design and installation mustDuctwork General Information Clearance Requirements Canada Duckwork InstallationAir Distribution Systems Duct Design CanadaAir Distribution Systems Installation of Screw Attachment Duct Connector Duct ConnectorsMBH CFM Installation of TAB Attachment Duct ConnectorsFurnace and Air Conditioner Installations Installation of the FurnaceSection III Filters Blend AIR InstallationsReturn AIR Requirements Section IV OIL Piping OIL SafetyConnect Fuel Lines AFG Installation and Checking of OIL PipingEffect of Elevation on OIL Burner Firing ExampleONE Pipe System Section V Electrical PowerSolenoid Wiring Electrical Power ConnectionsSection VI VENT/COMBUSTION AIR System LOW Voltage Control Wiring ConnectionsVent and Combustion AIR Safety Eighteen gauge thermostat wire is highly recommendedExterior Roof Jack Extension Existing Furnace ReplacementNEW Home Installation Installation in Snow RegionsInterior Extensions Installing Roof Jack in RoofConnect Roof Jack to Furnace Locating and Cutting Roof Jack OpeningInterior Extension Complete Installation, as requiredRoof Jack Adjustable Height with Secure Roof Jack to RoofDfaa Models Dfah Models UIM-B-1105 Vent System Installing Ceiling RingVent Clearances Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls Specifications Section Viii START-UP AdjustmentsSTART-UP and Adjust Burner SET Combustion with Instruments Adjustment of OIL Pump PressureAdjustment of Temperature Rise Ignition System SequenceDetermine System Airflow Final ProcedureInstall Furnace Doors Applying Filter Pressure Drop toItem Number Description Dfaa ModelDfah Model Wiring Diagram for Dfaa Oil-Fired Furnace Section IX Wiring Diagram OIL-FIRED FurnaceUIM-B-1105 Wiring Diagram for Dfah Oil Furnace Unitary Products GroupGAS Piping Installation of Burner and ControlsSection X GAS GUN Burner Preparation of Combustion ChamberLength of Pipe Nominal Diameter of Pipe in Inches mm Testing Piping for LeaksGAS Piping Installation Locate GAS LEAKS, USE a Soap SolutionHigh Altitude GAS Orifice Conversion GAS Orifice Conversion for Propane LPGas Firing Rate Orifice Air Shutter Sizing Furnace InputNatural GAS Propane GASPurging Section XI START-UP AdjustmentsCalculating the Furnace Input Natural GAS USA use the following formula to calculate the furnace input Inlet GAS Pressure Range Adjustment of Manifold GAS PressureInitial Start UP Checking the GAS PressuresIf Furnace Fails to Operate Properly Observing Burner OperationPerformance Check Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Copyright by York International Corp . All rights reserved Unitary 5005 Norman Product York Group Drive 73069