York DFAH, DFAA installation manual USA use the following formula to calculate the furnace input

Page 34

107272-UIM-B-1105

In the USA use the following formula to calculate the furnace input.

For natural gas multiply the heat content of the gas BTU/SCF or Default 1030 BTU/SCF (38.4 MJ/m3), times 2 cubic ft. (0.056 m) of gas measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time (In seconds) it took to measure 2 cubic ft. (0.056 m) of gas from the gas meter.

For propane (LP) gas multiply the heat content of the gas BTU/SCF or Default 2500 BTU/SCF (93.15 MJ/m3), times 1 cubic ft. (0.028 m) of gas mea- sured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time (In seconds) it took to measure 1 cubic ft. (0.028 m) of gas from the gas meter.

The formula for US input calculation using a cubic foot gas meter:

BTU/ft3 x 2 cu.ft. x 0.960 x 3600

=

BTU/H

BTU/ft3 x 1 cu.ft. x 0.960 x 3600

 

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

Seconds it took to measure the 1 cu.ft. of gas

 

 

 

 

NATURAL GAS INPUT CALCULATION

 

 

PROPANE (LP) GAS INPUT CALCULATION

 

 

EXAMPLE:

 

 

EXAMPLE:

 

 

1030 x 2 x 0.960 x 3600

=

78,666.90

2500 x 1 x 0.960 x 3600

=

80,000.00

90.5

108

 

 

 

 

 

 

Natural Gas

 

 

Propane Gas

 

 

1030 BTU/SCF

 

 

2500 BTU/SCF

 

 

In Canada you will use the following formula to calculate the furnace input if you are using a cubic foot gas meter.

For Natural Gas multiply the Heat content of the gas MJ/m3 (or Default 38.4), times 2 cubic ft. of gas x 0.028 to convert from cubic feet to cubic meters measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 2 cubic ft. (0.056 m) of gas from the gas meter.

For Propane (LP) Gas multiply the Heat content of the gas MJ/m3 (or Default 93.15), times 1 cu. ft. of gas x 0.028 to convert from cubic feet to cubic meters measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 1 cubic ft. (0.028 m) of gas from the gas meter.

The formula for metric input calculation using a cubic foot gas meter:

MJ/m3 x 2 cu.ft. x 0.028 x 0.960 x 3600

 

=

MJ/H

x

0.2777

=

kW

x

3412.14

=

BTU/H

Seconds it took to measure the 2 cu.ft. of gas

 

 

 

 

 

 

 

 

 

 

NATURAL GAS INPUT CALCULATION

 

 

 

 

 

 

 

 

 

 

EXAMPLE:

 

 

 

 

 

 

 

 

 

 

38.4 x 2 x 0.028 x 0.960 x 3600

=

82.12

x

0.2777

=

22.80

x

3412.14

=

77,796.80

90.5

 

 

 

 

 

 

 

 

 

 

 

 

Natural Gas

 

 

 

 

 

 

 

 

 

 

1030 BTU/SCF = 38.4 MJ/m3

 

 

 

 

 

 

 

 

 

 

PROPANE (LP) GAS INPUT CALCULATION

 

 

 

 

 

 

 

 

 

 

EXAMPLE:

 

 

 

 

 

 

 

 

 

 

93.15 x 1 x 0.028 x 0.960 x 3600

=

83.46

x

0.2777

=

23.18

x

3412.14

=

79,093.4

108

 

 

 

 

 

 

 

 

 

 

 

 

Propane Gas

2500 BTU/SCF = 93.15 MJ/m3

In Canada use the following formula to calculate the furnace input if you are using a gas meter that measures cubic meters.

For Natural Gas multiply the Heat content of the gas MJ/m3 (or Default 38.4), times 0.10 m3 of gas measured at the gas meter, times a barometric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 0.10 m3 of gas from the gas meter.

For Propane (LP) Gas multiply the Heat content of the gas MJ/m3 (or Default 93.15), times 0.10 m3 of gas measured at the gas meter, times a baro- metric pressure and temperature correction factor of 0.960; times 3600, then divided by the time it took to measure 0.10 m3 of gas from the gas meter.

The formula for metric input calculation using a cubic meter gas meter:

MJ/m3 x m3 x 0.960 x 3600

=

MJ/H

x

0.2777

=

kW

x

3412.14

=

BTU/H

Seconds it took to measure the 0.10 m3 of gas

 

 

 

 

 

 

 

 

 

 

NATURAL GAS INPUT CALCULATION

 

 

 

 

 

 

 

 

 

 

EXAMPLE:

 

 

 

 

 

 

 

 

 

 

38.4 x 0.1 x 0.960 x 3600

=

82.94

x

0.2777

=

23.03

x

3412.14

=

78,581.60

160

 

 

 

 

 

 

 

 

 

 

Natural Gas

 

 

 

 

 

 

 

 

 

 

1030 BTU/SCF = 38.4 MJ/m3

 

 

 

 

 

 

 

 

 

 

PROPANE (LP) GAS INPUT CALCULATION

 

 

 

 

 

 

 

 

 

 

EXAMPLE:

 

 

 

 

 

 

 

 

 

 

93.15 x 0.1 x 0.960 x 3600

=

83.19

x

0.2777

=

23.10

x

3412.14

=

78,826.3

387

 

 

 

 

 

 

 

 

 

 

Propane Gas

2500 BTU/SCF = 93.15 MJ/m3

DO NOT ADJUST the manifold pressure regulator if the actual input is equal to or within 8% less than the furnace input specified on the rating plate or if the furnace rise is above the specified rise range on the rating plate.

If the actual input is significantly higher than the furnace input specified on the rating plate then replace the gas orifices with the gas orifices of the proper size for the type of gas you are using.

For altitudes above 2,000 ft. (610 m) the furnace input MUST BE DERATED. Refer to the GAS CONVERSION FOR PROPANE (LP) AND HIGH ALTITUDES IN SECTION IV for information on high altitude conversions.

34

Unitary Products Group

Image 34
Contents List of Sections Section I SafetyFor Installation List of FiguresSafety Requirements Specific Safety Rules and PrecautionsFollowing requirements to be met Combustion AIR Quality List of Contaminants InspectionTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Check Certifications / ApprovalsFurnace Location and Clearances Piping FLOOR/BOTTOMSection II Ductwork Duct system’s design and installation mustDuctwork General Information Duct Design Canada Duckwork InstallationAir Distribution Systems Clearance Requirements CanadaAir Distribution Systems Duct Connectors Installation of Screw Attachment Duct ConnectorInstallation of the Furnace Installation of TAB Attachment Duct ConnectorsFurnace and Air Conditioner Installations MBH CFMSection III Filters Blend AIR InstallationsReturn AIR Requirements Section IV OIL Piping OIL SafetyConnect Fuel Lines Example Installation and Checking of OIL PipingEffect of Elevation on OIL Burner Firing AFGElectrical Power Connections Section V Electrical PowerSolenoid Wiring ONE Pipe SystemEighteen gauge thermostat wire is highly recommended LOW Voltage Control Wiring ConnectionsVent and Combustion AIR Safety Section VI VENT/COMBUSTION AIR SystemInstallation in Snow Regions Existing Furnace ReplacementNEW Home Installation Exterior Roof Jack ExtensionLocating and Cutting Roof Jack Opening Installing Roof Jack in RoofConnect Roof Jack to Furnace Interior ExtensionsSecure Roof Jack to Roof Complete Installation, as requiredRoof Jack Adjustable Height with Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Vent System Installing Ceiling RingVent Clearances Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls Specifications Section Viii START-UP AdjustmentsSTART-UP and Adjust Burner Ignition System Sequence Adjustment of OIL Pump PressureAdjustment of Temperature Rise SET Combustion with InstrumentsApplying Filter Pressure Drop to Final ProcedureInstall Furnace Doors Determine System AirflowItem Number Description Dfaa ModelDfah Model Section IX Wiring Diagram OIL-FIRED Furnace Wiring Diagram for Dfaa Oil-Fired FurnaceWiring Diagram for Dfah Oil Furnace Unitary Products Group UIM-B-1105Preparation of Combustion Chamber Installation of Burner and ControlsSection X GAS GUN Burner GAS PipingLocate GAS LEAKS, USE a Soap Solution Testing Piping for LeaksGAS Piping Installation Length of Pipe Nominal Diameter of Pipe in Inches mmGAS Orifice Conversion for Propane LP High Altitude GAS Orifice ConversionPropane GAS Sizing Furnace InputNatural GAS Gas Firing Rate Orifice Air ShutterPurging Section XI START-UP AdjustmentsCalculating the Furnace Input Natural GAS USA use the following formula to calculate the furnace input Checking the GAS Pressures Adjustment of Manifold GAS PressureInitial Start UP Inlet GAS Pressure RangeIf Furnace Fails to Operate Properly Observing Burner OperationPerformance Check Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Unitary 5005 Norman Product York Group Drive 73069 Copyright by York International Corp . All rights reserved