York DFAA Section XI START-UP Adjustments, Purging, Calculating the Furnace Input Natural GAS

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107272-UIM-B-1105

CARBON MONOXIDE POISONING HAZARD

Failure to follow the steps outlined below for each appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death.

The following steps shall be followed for each appliance connected to the venting system being placed into operation, while all other appliances connected to the venting system are not in operation:

1.Inspect the venting system for proper size and horizontal pitch. Determine that there is no blockage, restriction, leakage, corrosion or other deficiencies, which could cause an unsafe condition

2.Close all building doors and windows and all doors.

3.Turn on clothes dryers and TURN ON any exhaust fans, such as range hoods and bathroom exhausts, so they shall operate at maximum speed. Open the fireplace dampers. Do not operate a summer exhaust fan.

4.Follow the lighting instructions. Place the appliance being inspected in operation. Adjust thermostat so the appliance shall operate contin- uously.

5.Test each appliance (such as a water heater) equipped with a draft hood for spillage (down-draft or no draft) at the draft hood relief opening after 5 minutes of main burner operation. Appliances that do not have draft hoods need to be checked at the vent pipe as close to the appliance as possible. Use a combustion analyzer to check the CO2 and CO levels of each appliance. Use a draft gauge to check for a downdraft or inadequate draft condition.

6.After it has been determined that each appliance properly vents when tested as outlined above, return doors, windows, exhaust fans, fire- place dampers and any other gas burning appliance to their normal condition.

7.If improper venting is observed during any of the above tests, a problem exists with either the venting system or the appliance does not have enough combustion air (Supply Air from outside) to complete combustion. This condition must be corrected before the appliance can function safely.

NOTE: An unsafe condition exists when the CO reading at the furnace vent exceeds 40 ppm and the draft reading is not in excess of - 0.1 in. W.C. (-0.025 kPa) with all of the appliance(s) operating at the same time.

8.Any corrections to the venting system and / or to the supply (outside) air system must be in accordance with the National Fuel Gas Code Z223.1 or CAN/CGA B149.1-00 Natural Gas and Propane Installation Code (latest editions). If the vent system must be resized, follow the appropriate tables in Appendix G of the above codes or for this appliance.

SECTION XI: START-UP AND

ADJUSTMENTS

The initial start-up of the furnace requires the following additional procedures:

IMPORTANT: All electrical connections made in the field and in the fac- tory should be checked for proper tightness.

When the gas supply is initially connected to the furnace, the gas piping may be full of air. In order to purge this air, it is recommended that the ground union be loosened until the odor of gas is detected. When gas is detected, immediately retighten the union and check for leaks. Allow five minutes for any gas to dissipate before continuing with the start-up procedure. Be sure proper ventilation is available to dilute and carry away any vented gas.

PURGING

After the piping has been checked, all piping and appliances receiving gas through the meter shall be fully purged. A suggested method for purging the gas line to the burner is to allow the burner to cycle until burner ignites. Do not purge by loosening gas lines. Under no circum- stances shall the line be purged into the combustion chamber.

After the gas line to the conversion burner has been fully purged, the gas supply at other pilot burners located on other gas appliances which were extinguished as the result of interrupted service will need to be reignited. Check all appliances to make sure the pilots are ignited.

CALCULATING THE FURNACE INPUT (NATURAL GAS)

NOTE: Front door of burner box must be secured when checking gas input.

NOTE: Burner orifices are sized to provide proper input rate using natu- ral gas with a heating value of 1030 BTU/Ft3 (3.6 m/m3). If the heating value of your gas is significantly different, it may be necessary to replace the orifices.

1.Turn off all other gas appliances connected to the gas meter.

2.At the gas meter, measure the time (with a stop watch) it takes to use 2 cubic ft. (0.0566 m3) of gas.

3.Calculate the furnace input by using one of the following equa- tions.

Unitary Products Group

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Contents For Installation Section I SafetyList of Sections List of FiguresSpecific Safety Rules and Precautions Safety RequirementsFollowing requirements to be met Inspection Combustion AIR Quality List of ContaminantsFurnace Location and Clearances Check Certifications / ApprovalsTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Piping FLOOR/BOTTOMDuct system’s design and installation must Section II DuctworkDuctwork General Information Air Distribution Systems Duckwork InstallationDuct Design Canada Clearance Requirements CanadaAir Distribution Systems Installation of Screw Attachment Duct Connector Duct ConnectorsFurnace and Air Conditioner Installations Installation of TAB Attachment Duct ConnectorsInstallation of the Furnace MBH CFMBlend AIR Installations Section III FiltersReturn AIR Requirements OIL Safety Section IV OIL PipingConnect Fuel Lines Effect of Elevation on OIL Burner Firing Installation and Checking of OIL PipingExample AFGSolenoid Wiring Section V Electrical PowerElectrical Power Connections ONE Pipe SystemVent and Combustion AIR Safety LOW Voltage Control Wiring ConnectionsEighteen gauge thermostat wire is highly recommended Section VI VENT/COMBUSTION AIR SystemNEW Home Installation Existing Furnace ReplacementInstallation in Snow Regions Exterior Roof Jack ExtensionConnect Roof Jack to Furnace Installing Roof Jack in RoofLocating and Cutting Roof Jack Opening Interior ExtensionsRoof Jack Adjustable Height with Complete Installation, as requiredSecure Roof Jack to Roof Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Installing Ceiling Ring Vent SystemVent Clearances Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls Section Viii START-UP Adjustments SpecificationsSTART-UP and Adjust Burner Adjustment of Temperature Rise Adjustment of OIL Pump PressureIgnition System Sequence SET Combustion with InstrumentsInstall Furnace Doors Final ProcedureApplying Filter Pressure Drop to Determine System AirflowDfaa Model Item Number DescriptionDfah Model Wiring Diagram for Dfaa Oil-Fired Furnace Section IX Wiring Diagram OIL-FIRED FurnaceUIM-B-1105 Wiring Diagram for Dfah Oil Furnace Unitary Products GroupSection X GAS GUN Burner Installation of Burner and ControlsPreparation of Combustion Chamber GAS PipingGAS Piping Installation Testing Piping for LeaksLocate GAS LEAKS, USE a Soap Solution Length of Pipe Nominal Diameter of Pipe in Inches mmHigh Altitude GAS Orifice Conversion GAS Orifice Conversion for Propane LPNatural GAS Sizing Furnace InputPropane GAS Gas Firing Rate Orifice Air ShutterSection XI START-UP Adjustments PurgingCalculating the Furnace Input Natural GAS USA use the following formula to calculate the furnace input Initial Start UP Adjustment of Manifold GAS PressureChecking the GAS Pressures Inlet GAS Pressure RangeObserving Burner Operation If Furnace Fails to Operate ProperlyPerformance Check Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Copyright by York International Corp . All rights reserved Unitary 5005 Norman Product York Group Drive 73069