York DFAA Installation of TAB Attachment Duct Connectors, Installation of the Furnace, Mbh Cfm

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107272-UIM-B-1105

Locator Bracket

Nails, Flat Head Screws or Staples

Bend Tabs Under Duct Opening to Secure to the Supply Duct

Floor

Supply Duct

FIGURE 11: Duct Connector Tab Attachment

INSTALLATION OF TAB ATTACHMENT DUCT CONNECTORS

1.Make floor cut out as shown in Figure 8.

2.Determine the depth of the floor cavity from the surface of the floor to the top of the supply air duct and select the appropriate duct connector from the chart.

3.Place locating bracket (supplied with the duct connector) to the rear of the floor area for the furnace. See Figure 11.

4.Determine which of the four positions the duct connector best cen- ters over the supply duct and insert it through the floor cut-out.

5.Mark cut-out location on the supply duct and remove the duct con- nector.

6.Cut out the opening to the supply duct.

7.Bend tabs down through and back up under the supply duct.

8.Secure the duct connector to the floor with nails, flat head screws or staples.

The duct connector is designed for use on ducts down to 12 in (30.5 cm) width. When using the connector on smaller width ducts, there will not be sufficient clearance to bend the tabs on two sides of the duct connector.

In such cases the tabs may be attached to the sides of the duct by using sheet metal screws or other suitable fasteners. Holes for sheet metal screws are provided in three (3) tabs on each side of the duct connector. If more than 3 tabs need to be used to provide a more secure and air tight connection, the remaining tabs can also be fas- tened to the duct with screws after drilling the required screw hole.

TABLE 4: External Static Pressure Range

Input

Output

Nominal

Ext. Static Pressure

Air Flow1

 

 

 

 

Minimum

Maximum

 

 

 

 

MBH

kW

MBH

kW

CFM

cmm

In.W.C

kPa

In.W.C

kPa

 

 

 

 

 

 

 

 

 

 

66000

19.34

53000

15.55

1050

29.73

.12

.03

.30

.07

84000

24.62

67000

19.63

1250

35.40

.12

.03

.30

.07

1. Std. Blower-High Speed-No Coil.

IMPORTANT: The air temperature rise should be taken only after the furnace has been operating for at least 15 minutes. Temperatures should be taken 6" (15.2 cm) past the first bend from the furnace in the supply duct. The return air temperature must be taken at the return air louvered door. Return static pressures can be taken by pushing probe through the air filter on the louvered door.

Furnace and Air Conditioner Installations

If an air conditioner is installed which does not use the blower for air dis- tribution and operates completely independent of the furnace, the ther- mostat system must have an interlock to prevent the furnace and air conditioner from operating at the same time. This interlock system usu- ally contains a heat-cool switch which must be turned to either HEAT or COOL to activate either heating or cooling operation, or a positive OFF switch on the cooling thermostat.

When used in connection with a cooling unit the furnace shall be installed parallel with or on the upstream side of the cooling unit to avoid condensation in the heat exchanger.

For installations with a parallel flow arrangement, the furnace must be equipped with a damper to prevent cold air from being discharged up around the heat exchanger. Cold air causes condensation inside the exchanger and can cause it to rust out which can allow products of combustion to be circulated into the living area by the furnace blower resulting in possible asphyxiation. An air flow activated automatic damper, is available from furnace manufacturer. See Figure 12.

NOTE: See label on coil panel for conversion and lighting instructions. Obtain a temperature rise within the ranges specified on the name plate.

All installations must have a filter installed.

Automatic

Damper

Supply Duct

Opening

Furnace

BaseDuct

Connector

NOTE: FOR BEST AIR DELIVERY INSTALL DAMPER

WITH BLADES PARALLEL TO SUPPLY DUCT.

FIGURE 12: Anti-Backflow Damper

INSTALLATION OF THE FURNACE

1.Remove the front panels and set the furnace onto the duct con- nector. Slide it back until the rear of the unit engages the locator bracket.

2.Secure the front of the furnace with two screws at the mounting holes provided. See Figure 13.

Furnace Seated

Against the

Locator Bracket

Secure Furnace to Floor with Two Nails or Screws.

FIGURE 13: Installation of Furnace

3.Secure the top of the furnace to a structural member using screw through the strap at the back of the furnace. Strap may be moved to any of the holes located along the top back of the furnace. Installer may provide an equivalent method, such as screws through the casing side.

Unitary Products Group

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Contents For Installation Section I SafetyList of Sections List of FiguresSpecific Safety Rules and Precautions Safety RequirementsFollowing requirements to be met Inspection Combustion AIR Quality List of ContaminantsFurnace Location and Clearances Check Certifications / ApprovalsTOP Front Back Sides AIR Inlet Roof Jack DUCT1 Piping FLOOR/BOTTOMDuct system’s design and installation must Section II DuctworkDuctwork General Information Air Distribution Systems Duckwork InstallationDuct Design Canada Clearance Requirements CanadaAir Distribution Systems Installation of Screw Attachment Duct Connector Duct ConnectorsFurnace and Air Conditioner Installations Installation of TAB Attachment Duct ConnectorsInstallation of the Furnace MBH CFMBlend AIR Installations Section III FiltersReturn AIR Requirements OIL Safety Section IV OIL PipingConnect Fuel Lines Effect of Elevation on OIL Burner Firing Installation and Checking of OIL PipingExample AFGSolenoid Wiring Section V Electrical PowerElectrical Power Connections ONE Pipe SystemVent and Combustion AIR Safety LOW Voltage Control Wiring ConnectionsEighteen gauge thermostat wire is highly recommended Section VI VENT/COMBUSTION AIR SystemNEW Home Installation Existing Furnace ReplacementInstallation in Snow Regions Exterior Roof Jack ExtensionConnect Roof Jack to Furnace Installing Roof Jack in RoofLocating and Cutting Roof Jack Opening Interior ExtensionsRoof Jack Adjustable Height with Complete Installation, as requiredSecure Roof Jack to Roof Interior ExtensionDfaa Models Dfah Models UIM-B-1105 Installing Ceiling Ring Vent SystemVent Clearances Home Layout Canadian Installations1 US Installation2 Section VII Safety Controls Section Viii START-UP Adjustments SpecificationsSTART-UP and Adjust Burner Adjustment of Temperature Rise Adjustment of OIL Pump PressureIgnition System Sequence SET Combustion with InstrumentsInstall Furnace Doors Final ProcedureApplying Filter Pressure Drop to Determine System AirflowDfaa Model Item Number DescriptionDfah Model Wiring Diagram for Dfaa Oil-Fired Furnace Section IX Wiring Diagram OIL-FIRED FurnaceUIM-B-1105 Wiring Diagram for Dfah Oil Furnace Unitary Products GroupSection X GAS GUN Burner Installation of Burner and ControlsPreparation of Combustion Chamber GAS PipingGAS Piping Installation Testing Piping for LeaksLocate GAS LEAKS, USE a Soap Solution Length of Pipe Nominal Diameter of Pipe in Inches mmHigh Altitude GAS Orifice Conversion GAS Orifice Conversion for Propane LPNatural GAS Sizing Furnace InputPropane GAS Gas Firing Rate Orifice Air ShutterSection XI START-UP Adjustments PurgingCalculating the Furnace Input Natural GAS USA use the following formula to calculate the furnace input Initial Start UP Adjustment of Manifold GAS PressureChecking the GAS Pressures Inlet GAS Pressure RangeObserving Burner Operation If Furnace Fails to Operate ProperlyPerformance Check Electrode Orientation and Gap Section XII Wiring Diagram GAS Conversion Burner Wiring Diagram for Dfah Gas Gun Copyright by York International Corp . All rights reserved Unitary 5005 Norman Product York Group Drive 73069