Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS service manual

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Lochinvar Corporation • 300 Maddox Simpson Pkwy • Lebanon, TN 37090 • 615-889-8900 / Fax 615-547-1000

www.Lochinvar.com

6/06-Printed in U.S.A.

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters General Product Information UnpackingCommercial Pool Heaters Product Identification Clearances from Combustible Construction Base for Combustible FloorsFreeze Protection Combustion Air FilterInstallation Combustion Air OptionsExhaust Fans Combustion Air from Interior SpaceGeneral Information Venting SupportVertical Vent Termination Clearances and Location Sidewall Vent Termination Clearances and Location Table BCombustion Air Inlet Piping Length of Air Inlet PipeSidewall Air Inlet Vertical Rooftop Air Inlet Combined Air Inlet PointsVent System Options Conventional Negative Draft VentingNegative Draft Masonry Chimney Installations Flue Outlet PipingCommon Venting Systems Vertical DirectAire Venting Inspection of a Masonry ChimneyVent Kits Sidewall VentingVenting of Flue Products Sidewall Fan Sidewall Venting TerminationSidewall Venting Without Fan Masonry Chimney Installation Horizontal DirectAire Venting TABLE-EDirect Venting Horizontal DV Venting Termination Flue Pipe MaterialsCombustion Air Inlet Piping Length of Air Inlet Pipe Air Inlet Piping MaterialsSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Combined Combustion Air Inlet Points Vertical Rooftop Air InletOutdoor Installation Venting Outdoor Vent/Air Inlet LocationCombustion Air Fan Adjustment for startup 3-Way Valve Cover InstallationGas Pressure Test Outdoor Vent Cap KitConnecting Gas Piping to the Pool Heater Gas PipingGas Train and Controls Combination Gas Valves Venting of Combination Gas ValvesChecking Gas Supply Pressure TABLE-JMultiple Unit Installations Gas Supply Pipe Sizing Table KGas Manifold Pressure Adjustment Measuring Net Manifold Gas PressureAuxiliary Mixed Water Limit Control Pumped Automatic BypassWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Water Flow Switch Relief ValveAutomatic Chlorinator and Chemical Feeders Pump Purge Delay Option Service Indicator OptionWay Automatic Bypass Valve Wiring Terminal Strip Connection Options TABLE-MOperation Lighting InstructionsPre-Start Checklist To Turn Off Gas To Pool HeaterStarting the Filter System Operation Programming Mode Error Messages Displayed by the Temperature ControllerDiagnostic Status Indication Hot Surface Igniter and Ignition Control ModuleHot Surface Ignition Control Module Ignition Module Lockout FunctionsAccess to Internal Control Panel TABLE-NIgnition and Control Timings Water Chemistry TABLE-OTABLE-P Test Recommended LevelPipe Size Requirements Circulating PumpMinimum Pump Performance Heat ExchangerHigh Water Temperature Limit Control Flue Gas Passageways Cleaning ProceduresAppliance Area Water Circulating PumpBurner Removal and Cleaning Heat Exchanger CleaningElectrical Combustion and Ventilation AirAdjusting Differential Air Pressure Fan CleaningCombustion Air Fan Adjustment Set-Up ProcedureAdjustment Procedure Servicing Hot Surface Igniter and Ignition ModuleIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a Appendix B View Menu Item Menu Description