Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS Gas Manifold Pressure Adjustment

Page 30

Commercial Pool Heaters

INSTALLATION Continued

Gas Manifold Pressure Adjustment

IMPORTANT: The gas valves are referenced to the fan pressurized chamber by a hose connected from the vent of the gas valve regulator to the chamber pressure tap located on the front inside portion of the jacket. Reference the drawings in this section for component and connection points for pressure measurement. The procedure for connecting a manometer or magnahelic must be followed to obtain actual net manifold pressure for normal operation. A manometer or magnahelic gauge legible in 0.1" increments up to 10 inches w.c. is required to check and adjust the manifold pressure. The regulator cover screw on the gas valve must be in place and tight at all times for the pool heater to operate properly.

1.Remove the thumbscrew that fastens the control panel access door and pull out the control panel.

2.Turn the power switch located in the lower left corner behind the control panel access door to the “O” or “OFF” position.

3.Remove the top front jacket access panels to access the gas valves.

4.Locate the reference hose on the second gas valve which goes from the vent fitting on the gas valve to a barbed fitting on the deck of the pool heater (see Figure 31).

5.Remove the flexible cap from the barbed fitting on the “tee” located in this line and hook one side of the manometer, or (-) side of a magnahelic gauge, to this “tee”. Retain this cap for future use.

MANIFOLD

PRESSURE

 

CAP

 

 

INLET

PRESSURE

4

REGULATOR

 

 

ADJUSTMENT

3

(UNDER CAP SCREW)

2

 

6.Remove the 1/8" hex plug from the manifold pressure tap on the gas valve (see Figure 31). Retain plug for future use.

7.Install a fitting in this tap that is suitable for connection of a hose to a manometer, or (+) side of a magnahelic gauge (see Figure 31).

8.Turn the power switch to the “I” or “ON” position.

9.Push the reset button(s) for the ignition control(s), if necessary.

10.Set the temperature control to call for heat (see Programming Temperature Control, page 41).

11.Once the pool heater is firing the manometer/magnahelic will reflect the Manifold Gas Pressure. Compare this reading to the respective value in TABLE-L, page 31 for Natural Gas or Propane Gas.

12.If adjustment is necessary, remove the regulator cover screw on the gas valve.

Note: If the gas valve under adjustment is located on a manifold assembly monitored by an igniter, the pool heater may shut down and recycle when the regulator cover screw is removed. This is normal.

13.

Turn the regulator adjustment screw “clockwise” ￿ to

 

raise the regulator gas pressure. Turn the regulator

 

adjustment screw “counterclockwise” ￿ to lower the

 

regulator gas pressure.

14.

Replace the regulator cover screw and make sure it is tight

 

for proper operation.

15.

Read the value on the manometer/magnahelic and compare

 

it to the values in TABLE-L.

16.

Repeat this adjustment procedure for each gas valve as

 

necessary to adjust to the proper manifold gas pressure.

17.

Remove hoses, replace and tighten plugs and caps when

 

complete.

18.

Replace top front upper jacket access panels and control

 

panel door in reverse order.

1

0

1

BARBED

CHAMBERFITTING

19. If proper ignition and burner operation is not achieved after

checking gas supply pressure, see Cleaning and

2 PRESSURE

3

GAS

4VALVE

CONTROL

MANOMETERKNOB

1/8" HEX

MANIFOLD

OUTLET PRESSURE TAP

Figure 31 – Measuring Net Manifold Gas Pressure

Maintenance, page 49 for Combustion Air Fan

Adjustment.

Follow the procedure to adjust the

combustion air fans as necessary.

30

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters General Product Information UnpackingCommercial Pool Heaters Product Identification Clearances from Combustible Construction Base for Combustible FloorsFreeze Protection Combustion Air FilterInstallation Combustion Air OptionsExhaust Fans Combustion Air from Interior SpaceGeneral Information Venting SupportVertical Vent Termination Clearances and Location Sidewall Vent Termination Clearances and Location Table BCombustion Air Inlet Piping Length of Air Inlet PipeSidewall Air Inlet Vertical Rooftop Air Inlet Combined Air Inlet PointsVent System Options Conventional Negative Draft VentingNegative Draft Masonry Chimney Installations Flue Outlet PipingCommon Venting Systems Vertical DirectAire Venting Inspection of a Masonry ChimneyVent Kits Sidewall VentingVenting of Flue Products Sidewall Fan Sidewall Venting TerminationSidewall Venting Without Fan Masonry Chimney Installation Horizontal DirectAire Venting TABLE-EDirect Venting Horizontal DV Venting Termination Flue Pipe MaterialsCombustion Air Inlet Piping Length of Air Inlet Pipe Air Inlet Piping MaterialsSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Combined Combustion Air Inlet Points Vertical Rooftop Air InletOutdoor Installation Venting Outdoor Vent/Air Inlet LocationGas Pressure Test Combustion Air Fan Adjustment for startup3-Way Valve Cover Installation Outdoor Vent Cap KitConnecting Gas Piping to the Pool Heater Gas PipingGas Train and Controls Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves TABLE-JMultiple Unit Installations Gas Supply Pipe Sizing Table KGas Manifold Pressure Adjustment Measuring Net Manifold Gas PressureAuxiliary Mixed Water Limit Control Pumped Automatic BypassWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Water Flow Switch Relief ValveAutomatic Chlorinator and Chemical Feeders Pump Purge Delay Option Service Indicator OptionWay Automatic Bypass Valve Wiring Terminal Strip Connection Options TABLE-MOperation Lighting InstructionsPre-Start Checklist To Turn Off Gas To Pool HeaterStarting the Filter System Operation Programming Mode Error Messages Displayed by the Temperature ControllerHot Surface Ignition Control Module Diagnostic Status IndicationHot Surface Igniter and Ignition Control Module Ignition Module Lockout FunctionsAccess to Internal Control Panel TABLE-NIgnition and Control Timings Water Chemistry TABLE-OTABLE-P Test Recommended LevelMinimum Pump Performance Pipe Size RequirementsCirculating Pump Heat ExchangerAppliance Area High Water Temperature Limit ControlFlue Gas Passageways Cleaning Procedures Water Circulating PumpElectrical Burner Removal and CleaningHeat Exchanger Cleaning Combustion and Ventilation AirCombustion Air Fan Adjustment Adjusting Differential Air PressureFan Cleaning Set-Up ProcedureAdjustment Procedure Servicing Hot Surface Igniter and Ignition ModuleIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a Appendix B View Menu Item Menu Description