Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS Pipe Size Requirements, Circulating Pump

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Commercial Pool Heaters

OPERATION Continued

Pipe Size Requirements

The pipe sizing chart provides the minimum pipe size for common manifold piping to ensure adequate flow.

TABLE-R

Pipe Sizing Chart

Number of Units

Common Pipe

500,000 - 750,000 Btu/hr Models

Size (Min.)

 

 

1

2"

2

3"

3

3 1/2"

4

4"

5

5"

6

5"

 

 

Number of Units

Common Pipe

990,000 - 2,070,000 Btu/hr Models

Size (Min.)

 

 

1

2 1/2"

2

4"

3

4"

4

5"

5

6"

6

6"

 

 

Circulating Pump

1.This pool heater is factory supplied with a properly sized pump that circulates water between the pool heater and system.

2.The pump is sized to pool heater input and water hardness. See Water Chemistry on page 44.

3. Lubricate the pump to the manufacturer’s

recommendations. Pump damage due to inadequate lubrication is non-warrantable. Use SAE 30 non-detergent oil or lubricant specified by the pump manufacturer.

4.Standard pool heaters are furnished with the following circulating pump mounted in the factory supplied pool loop.

500,000 - 750,000 Btu/hr Models

1/4 HP, 120 VAC, 5.8 Amp

990,000 - 1,440,000 Btu/hr Models

1/2 HP, 120 VAC, 7.4 Amp

1,800,000 - 2,070,000 Btu/hr Models

3/4 HP, 120 VAC, 8.8 Amp

This pump is sized based on installation of a single pool heater in close proximity with the system. If the number of fittings and straight pipe exceeds the quantities shown in this section, a larger pump will be required. As an alternative to changing the pump in these circumstances, the piping can be changed to a sub-loop. Check pump for correct pump rotation.

The standard pump selection is based on the following pipe and fittings from the pool heater to the system:

6

- 90° elbows

2 - ball valves

2

- unions

1 - cold water tee

Not more than 45 feet of straight pipe.

IMPORTANT: For every elbow and tee in excess of those shown above, deduct 5 feet from the maximum allowable straight pipe in the pool heater to the system circulating loop.

TABLE-S

Minimum Pump Performance

Btu/hr Input

GPM

Ft.Hd.

500,000

- 750,000

55

10

990,000

- 1,440,000

90

15

1,800,000 - 2,070,000

115

18

Minimum Pump Performance

Pump performance is based on providing adequate flow and temperature rise to prevent scale accumulation in the heat exchanger. See Water Chemistry on page 44.

Heat Exchanger

This is a highly sophisticated heat exchanger, designed to carry water in such a way that it generates a scouring action which keeps all interior surfaces free from build-up of impurities. The straight-line, two pass design of the tubes sends water into the headers at a properly rated velocity. The configuration of the headers, in turn, creates a high degree of turbulence which is sufficient to keep all contaminants in suspension. This “scouring action” provides greater cost savings for owners. Tubes are always able to transfer heat at peak efficiency. Every surface within this water containing section is of a non-ferrous material, providing clear, clean, rust-free water. Straight copper tubes-finned on the outside for maximum heat transfer- coated cast iron one piece cored headers make up an entirely rust-proof pool heater. A Cupro-Nickel heat exchanger is standard on 1,800,000 - 2,070,000 Btu/hr models. On all models, header inspection plugs can be removed for field inspection and cleaning of copper tubes. The entire heat exchanger may be easily removed from the pool heater.

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters General Product Information UnpackingCommercial Pool Heaters Product Identification Clearances from Combustible Construction Base for Combustible FloorsFreeze Protection Combustion Air FilterInstallation Combustion Air OptionsExhaust Fans Combustion Air from Interior SpaceVenting Support General InformationVertical Vent Termination Clearances and Location Sidewall Vent Termination Clearances and Location Table BLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Vertical Rooftop Air Inlet Combined Air Inlet PointsConventional Negative Draft Venting Vent System OptionsNegative Draft Flue Outlet Piping Masonry Chimney InstallationsCommon Venting Systems Vertical DirectAire Venting Inspection of a Masonry ChimneySidewall Venting Vent KitsVenting of Flue Products Sidewall Venting Termination Sidewall FanSidewall Venting Without Fan Masonry Chimney Installation Horizontal DirectAire Venting TABLE-EDirect Venting Flue Pipe Materials Horizontal DV Venting TerminationCombustion Air Inlet Piping Air Inlet Piping Materials Length of Air Inlet PipeSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Combined Combustion Air Inlet Points Vertical Rooftop Air InletOutdoor Installation Venting Outdoor Vent/Air Inlet LocationGas Pressure Test Combustion Air Fan Adjustment for startup3-Way Valve Cover Installation Outdoor Vent Cap KitGas Piping Connecting Gas Piping to the Pool HeaterGas Train and Controls Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves TABLE-JMultiple Unit Installations Gas Supply Pipe Sizing Table KGas Manifold Pressure Adjustment Measuring Net Manifold Gas PressureAuxiliary Mixed Water Limit Control Pumped Automatic BypassWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Relief Valve Water Flow SwitchAutomatic Chlorinator and Chemical Feeders Service Indicator Option Pump Purge Delay OptionWay Automatic Bypass Valve Wiring Terminal Strip Connection Options TABLE-MOperation Lighting InstructionsTo Turn Off Gas To Pool Heater Pre-Start ChecklistStarting the Filter System Operation Programming Mode Error Messages Displayed by the Temperature ControllerHot Surface Ignition Control Module Diagnostic Status IndicationHot Surface Igniter and Ignition Control Module Ignition Module Lockout FunctionsTABLE-N Access to Internal Control PanelIgnition and Control Timings Water Chemistry TABLE-OTABLE-P Test Recommended LevelMinimum Pump Performance Pipe Size RequirementsCirculating Pump Heat ExchangerAppliance Area High Water Temperature Limit ControlFlue Gas Passageways Cleaning Procedures Water Circulating PumpElectrical Burner Removal and CleaningHeat Exchanger Cleaning Combustion and Ventilation AirCombustion Air Fan Adjustment Adjusting Differential Air PressureFan Cleaning Set-Up ProcedureServicing Hot Surface Igniter and Ignition Module Adjustment ProcedureIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a Appendix B View Menu Item Menu Description