Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS service manual Masonry Chimney Installation

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Installation and Service Manual

Figure 22A – Direct Vent (Illustration with Sidewall Vent and Sidewall Combustion Air)

Figure 22B – Sidewall Venting

￿WARNING: Do not combine the flue from this unit with the vent from any other appliance. Do not combine flues from multiple appliances into a common vent. The flue from this unit must be a dedicated stack.

Connect the flue vent directly to the flue outlet opening on the top of the pool heater. Make the connections from the pool heater vent to the outside stack as direct as possible with no reduction in diameter. Provide adequate clearance to combustibles for the vent connector and firestop. Follow the vent manufacturer’s instructions when installing sealed AL29- 4C vents and accessories, such as firestop spacers, vent connectors, thimbles, caps, etc.

Provide adequate clearance to combustibles for the vent connector and firestop.

When planning the venting system, avoid possible contact with plumbing or electrical wiring inside walls, ceilings, and floors. Locate the pool heater as close as possible to the chimney or gas vent. When a vent system is disconnected for any reason, the flue must be reassembled and resealed according to the vent manufacturer’s instructions.

The installed length of flue from the pool heater to the outside point of termination must not exceed 50 equivalent feet (15.2m). Subtract 5 feet (1.5m) of equivalent length for each 90° elbow. Subtract 2.5 feet (0.7m) of equivalent length for each 45° elbow.

Masonry Chimney Installation

Do not use a standard masonry chimney to directly vent the combustion products from this pool heater.

To use a masonry chimney, the chimney must use a sealed, corrosion-resistant liner system. Sealed, corrosion-resistant liner systems (singlewall, doublewall, flexible, or rigid) must be rated for use with a high efficiency, positive pressure vent system.

Corrosion-resistant chimney liner systems are typically made from a high grade stainless steel such as AL29-4C. The liner must be properly sized and fully sealed throughout the entire length. Both the top and bottom of the masonry chimney must be capped and sealed to provide a dead air space around the liner.

￿WARNING: Do not vent this pool heater into a masonry chimney without a sealed stainless steel liner system. Any breaks, leaks, or damage to the masonry flue/tile will allow the positive- pressure flue products to leak from the chimney and into occupied living spaces. This could cause serious injury or death due to carbon monoxide poisoning and other harmful flue products.

IMPORTANT: Check with local code officials to determine code requirements or the advisability of using a masonry chimney with a sealed corrosion-resistant liner system.

Sidewall Vent Termination Clearances and Location Follow all sidewall venting termination information for clearances and location under Sidewall Vent Termination Clearances and Location, page 11.

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters Unpacking General Product InformationCommercial Pool Heaters Product Identification Base for Combustible Floors Clearances from Combustible ConstructionCombustion Air Filter Freeze ProtectionCombustion Air Options InstallationCombustion Air from Interior Space Exhaust FansVenting Support General InformationVertical Vent Termination Clearances and Location Table B Sidewall Vent Termination Clearances and LocationLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Combined Air Inlet Points Vertical Rooftop Air InletConventional Negative Draft Venting Vent System OptionsNegative Draft Flue Outlet Piping Masonry Chimney InstallationsCommon Venting Systems Inspection of a Masonry Chimney Vertical DirectAire VentingSidewall Venting Vent KitsVenting of Flue Products Sidewall Venting Termination Sidewall FanSidewall Venting Without Fan Masonry Chimney Installation TABLE-E Horizontal DirectAire VentingDirect Venting Flue Pipe Materials Horizontal DV Venting TerminationCombustion Air Inlet Piping Air Inlet Piping Materials Length of Air Inlet PipeSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Vertical Rooftop Air Inlet Combined Combustion Air Inlet PointsOutdoor Vent/Air Inlet Location Outdoor Installation VentingOutdoor Vent Cap Kit Combustion Air Fan Adjustment for startup3-Way Valve Cover Installation Gas Pressure TestGas Piping Connecting Gas Piping to the Pool HeaterGas Train and Controls TABLE-J Combination Gas ValvesVenting of Combination Gas Valves Checking Gas Supply PressureTable K Multiple Unit Installations Gas Supply Pipe SizingMeasuring Net Manifold Gas Pressure Gas Manifold Pressure AdjustmentPumped Automatic Bypass Auxiliary Mixed Water Limit ControlWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Relief Valve Water Flow SwitchAutomatic Chlorinator and Chemical Feeders Service Indicator Option Pump Purge Delay OptionWay Automatic Bypass Valve Wiring TABLE-M Terminal Strip Connection OptionsLighting Instructions OperationTo Turn Off Gas To Pool Heater Pre-Start ChecklistStarting the Filter System Operation Error Messages Displayed by the Temperature Controller Programming ModeIgnition Module Lockout Functions Diagnostic Status IndicationHot Surface Igniter and Ignition Control Module Hot Surface Ignition Control ModuleTABLE-N Access to Internal Control PanelIgnition and Control Timings TABLE-O Water ChemistryTest Recommended Level TABLE-PHeat Exchanger Pipe Size RequirementsCirculating Pump Minimum Pump PerformanceWater Circulating Pump High Water Temperature Limit ControlFlue Gas Passageways Cleaning Procedures Appliance AreaCombustion and Ventilation Air Burner Removal and CleaningHeat Exchanger Cleaning ElectricalSet-Up Procedure Adjusting Differential Air PressureFan Cleaning Combustion Air Fan AdjustmentServicing Hot Surface Igniter and Ignition Module Adjustment ProcedureIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a View Menu Item Menu Description Appendix B