Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS Combustion Air Fan Adjustment for startup

Page 26

Commercial Pool Heaters

INSTALLATION Continued

TABLE-H

Outdoor Vent Cap Kits

Input

Outdoor Vent Kit*

Btu/hr

 

500,000

ODK3075

650,000

ODK3076

750,000

ODK3076

990,000

ODK3077

1,260,000

ODK3078

1,440,000

ODK3079

 

 

1,800,000

ODK3080

2,070,000

ODK3080

 

 

* These kits include an outdoor vent cap and gasket.

Flue gas condensate can freeze on exterior walls or on the vent cap. Frozen condensate on the vent cap can result in a blocked flue condition. Some discoloration to exterior building or pool heater surfaces can be expected. Adjacent brick or masonry surfaces should be protected with a rust resistant sheet metal plate.

The Outdoor Vent Cap Kit

The optional outdoor vent cap kit is available from the pool heater manufacturer. The outdoor cap part numbers are listed by input size. See TABLE–H for kit numbers.

Install the outdoor vent cap on the rear of the pool heater, see Figure 27.

The air filter bracket will need to be rotated as shown in Figure 27 to allow proper access to the filters with the outdoor vent cap in place.

The 3-Way Valve Cover Installation

The 3-way bypass valve requires a cover for outdoor use. This cover is provided with the outdoor vent kits listed in Table-H. See page 31 for 3-way valve cover installation instructions.

Combustion Air Fan Adjustment (for startup)

For startup, the combustion air fan shutter may require adjustment. Should the combustion air fan shutter need adjusting refer to the Adjusting Differential Air Pressure instructions located under the Cleaning and Maintenance section on page 49 of this manual.

Note: The manifold gas pressure can affect the differential air pressure. Once the combustion air fan shutter has been adjusted, confirm manifold gas pressure as described in the Gas Manifold Pressure Adjustment section on page 30 of this manual.

Figure 27 – Outdoor Vent Cap Installed on Rear of Pool Heater

CONNECTING TO GAS SUPPLY

Only supply gas type specified on the pool heater’s rating plate. This pool heater is orificed for operation up to 2000 feet altitude. If installing above 2000 feet elevation, consult the pool heater manufacturer.

INLET PRESSURE: Measure inlet pressure at the inlet pressure tap located upstream of the combination gas valve(s).

See TABLE–I for maximum and minimum inlet pressures. Do not exceed the maximum. Minimum inlet pressure is for the purposes of input adjustment.

 

TABLE-I

 

 

 

Inlet Pressure

 

 

Max.

Min.

TABLE–H

 

Inlet Pressure

 

 

 

Nat. Gas

10.5" w.c.

4.5" w.c.

 

LP Gas

13" w.c.

8" w.c.

 

 

 

 

 

MANIFOLD PRESSURE: Measure manifold pressure at the pressure tap on the downstream side of the combination gas valves. The gas regulator on the pool heater’s combination gas valves is preset at the factory to supply proper manifold pressure for normal operation. See TABLE–L, page 31 for net manifold pressure settings.

If you must adjust regulator pressure, follow the instructions under Gas Manifold Pressure Adjustment, page 30. Do not increase regulator pressure beyond specified pressure setting.

Gas Pressure Test

1.Disconnect the unit from the gas supply piping system during any piping system pressure testing greater than 1/2 PSIG (3.5kPa).

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters General Product Information UnpackingCommercial Pool Heaters Product Identification Clearances from Combustible Construction Base for Combustible FloorsFreeze Protection Combustion Air FilterInstallation Combustion Air OptionsExhaust Fans Combustion Air from Interior SpaceVertical Vent Termination Clearances and Location General InformationVenting Support Sidewall Vent Termination Clearances and Location Table BSidewall Air Inlet Combustion Air Inlet PipingLength of Air Inlet Pipe Vertical Rooftop Air Inlet Combined Air Inlet PointsNegative Draft Vent System OptionsConventional Negative Draft Venting Common Venting Systems Masonry Chimney InstallationsFlue Outlet Piping Vertical DirectAire Venting Inspection of a Masonry ChimneyVenting of Flue Products Vent KitsSidewall Venting Sidewall Venting Without Fan Sidewall FanSidewall Venting Termination Masonry Chimney Installation Horizontal DirectAire Venting TABLE-EDirect Venting Combustion Air Inlet Piping Horizontal DV Venting TerminationFlue Pipe Materials Sealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Length of Air Inlet PipeAir Inlet Piping Materials Combined Combustion Air Inlet Points Vertical Rooftop Air InletOutdoor Installation Venting Outdoor Vent/Air Inlet LocationGas Pressure Test Combustion Air Fan Adjustment for startup3-Way Valve Cover Installation Outdoor Vent Cap KitGas Train and Controls Connecting Gas Piping to the Pool HeaterGas Piping Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves TABLE-JMultiple Unit Installations Gas Supply Pipe Sizing Table KGas Manifold Pressure Adjustment Measuring Net Manifold Gas PressureAuxiliary Mixed Water Limit Control Pumped Automatic BypassWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Automatic Chlorinator and Chemical Feeders Water Flow SwitchRelief Valve Way Automatic Bypass Valve Wiring Pump Purge Delay OptionService Indicator Option Terminal Strip Connection Options TABLE-MOperation Lighting InstructionsStarting the Filter System Pre-Start ChecklistTo Turn Off Gas To Pool Heater Operation Programming Mode Error Messages Displayed by the Temperature ControllerHot Surface Ignition Control Module Diagnostic Status IndicationHot Surface Igniter and Ignition Control Module Ignition Module Lockout FunctionsIgnition and Control Timings Access to Internal Control PanelTABLE-N Water Chemistry TABLE-OTABLE-P Test Recommended LevelMinimum Pump Performance Pipe Size RequirementsCirculating Pump Heat ExchangerAppliance Area High Water Temperature Limit ControlFlue Gas Passageways Cleaning Procedures Water Circulating PumpElectrical Burner Removal and CleaningHeat Exchanger Cleaning Combustion and Ventilation AirCombustion Air Fan Adjustment Adjusting Differential Air PressureFan Cleaning Set-Up ProcedureIgnition System Checkout Adjustment ProcedureServicing Hot Surface Igniter and Ignition Module Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a Appendix B View Menu Item Menu Description