Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS Horizontal DV Venting Termination

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Commercial Pool Heaters

INSTALLATION Continued

90° elbow. Subtract 2.5 feet (0.7m) of equivalent length for each 45° elbow.

Masonry Chimney Installation

Do not use a standard masonry chimney to directly vent the combustion products from this pool heater.

To use a masonry chimney, the chimney must use a sealed, corrosion-resistant liner system. Sealed, corrosion-resistant liner systems (singlewall, doublewall, flexible, or rigid) must be rated for use with a high efficiency, positive pressure vent system.

Corrosion-resistant chimney liner systems are typically made from a high grade stainless steel such as AL29-4C. The liner must be properly sized and fully sealed throughout the entire length. Both the top and bottom of the masonry chimney must be capped and sealed to provide a dead air space around the liner.

￿WARNING: Do not vent this pool heater into a masonry chimney without a sealed stainless steel liner system. Any breaks, leaks, or damage to the masonry flue/tile will allow the positive-pressure flue products to leak from the chimney and into occupied living spaces. This could cause serious injury or death due to carbon monoxide poisoning and other harmful flue products.

IMPORTANT: Check with local code officials to determine code requirements or the advisability of using a masonry chimney with a sealed corrosion- resistant liner system.

Vertical DV Venting Termination

You must use the vent termination recommended by the vent manufacturer for vertical direct vent terminations. Follow all vertical venting termination information for clearances and location under Vertical Vent Termination Clearances and Location, page 10.

Horizontal DV Venting Termination

Horizontal venting (air inlet and flue outlet on the same wall) uses the pool heater’s internal combustion air blowers to force the flue products out of the horizontally-terminated flue.

You must purchase a horizontal direct vent kit from the pool heater manufacturer to ensure proper operation. See TABLE–G, this page, to determine which horizontal direct vent kit you need.

When installing the vent cap, the wall opening must provide an air space clearance of 2 inches (5.1cm) around the flue pipe. The diameter of the opening for installation of the sidewall cap will be 4 inches (10.2cm) larger (minimum) than the nominal diameter of the installed vent pipe to the horizontal vent cap.

Install the horizontal vent cap from the outside. Mount the vent cap to the wall using four screws or wall anchors. Seal under the screw heads with caulking. Install the sealed, AL29-4C vent pipe from the pool heater to the vent cap.

Horizontal Vent Termination Clearances and Location

Follow all sidewall venting termination information for clearances and location under Sidewall Vent Termination Clearances and Location, page 11.

TABLE-G

Direct Vent Kits

Input

Horizontal

Vertical

Btu/hr

Kit*

Kit*

500,000

DVK3004

VDK3026

650,000

DVK3005

VDK3027

750,000

DVK3005

VDK3027

990,000

DVK3000

VDK3023

1,260,000

DVK3001

VDK3024

1,440,000

DVK3001

VDK3024

1,800,000

DVK3002

VDK3024

2,070,000

DVK3002

VDK3024

 

 

 

*The DVK kit includes a DV box adapter, air inlet cap, and a sidewall vent termination. The VDK kit includes a DV box adapter and an air inlet cap. See note on page 12 concerning DV box adapter.

Flue Pipe Materials

The following manufacturers supply flue materials suitable for these models. All materials are made with AL29-4C stainless steel. Call the numbers below for the nearest distributor.

Heat-Fab, Inc. Saf-T CI Vent. 1-800-772-0739.

Protech Systems, Inc. Fas-N-Seal Vent. 1-800-766-3473.

Metal-Fab, Inc. Corr/Guard Vent. 1-800-835-2830.

Combustion Air Inlet Piping

The Direct Vent system requires the installation of a pipe to supply combustion air from the outdoors directly to the pool heater. The air inlet piping can either be brought in horizontally from a sidewall or vertically from the rooftop. Make sure the combustion air inlet is in the same pressure zone as the vent terminal.

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters General Product Information UnpackingCommercial Pool Heaters Product Identification Clearances from Combustible Construction Base for Combustible FloorsFreeze Protection Combustion Air FilterInstallation Combustion Air OptionsExhaust Fans Combustion Air from Interior SpaceVenting Support General InformationVertical Vent Termination Clearances and Location Sidewall Vent Termination Clearances and Location Table BLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Vertical Rooftop Air Inlet Combined Air Inlet PointsConventional Negative Draft Venting Vent System OptionsNegative Draft Flue Outlet Piping Masonry Chimney InstallationsCommon Venting Systems Vertical DirectAire Venting Inspection of a Masonry ChimneySidewall Venting Vent KitsVenting of Flue Products Sidewall Venting Termination Sidewall FanSidewall Venting Without Fan Masonry Chimney Installation Horizontal DirectAire Venting TABLE-EDirect Venting Flue Pipe Materials Horizontal DV Venting TerminationCombustion Air Inlet Piping Air Inlet Piping Materials Length of Air Inlet PipeSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Combined Combustion Air Inlet Points Vertical Rooftop Air InletOutdoor Installation Venting Outdoor Vent/Air Inlet LocationGas Pressure Test Combustion Air Fan Adjustment for startup3-Way Valve Cover Installation Outdoor Vent Cap KitGas Piping Connecting Gas Piping to the Pool HeaterGas Train and Controls Checking Gas Supply Pressure Combination Gas ValvesVenting of Combination Gas Valves TABLE-JMultiple Unit Installations Gas Supply Pipe Sizing Table KGas Manifold Pressure Adjustment Measuring Net Manifold Gas PressureAuxiliary Mixed Water Limit Control Pumped Automatic BypassWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Relief Valve Water Flow SwitchAutomatic Chlorinator and Chemical Feeders Service Indicator Option Pump Purge Delay OptionWay Automatic Bypass Valve Wiring Terminal Strip Connection Options TABLE-MOperation Lighting InstructionsTo Turn Off Gas To Pool Heater Pre-Start ChecklistStarting the Filter System Operation Programming Mode Error Messages Displayed by the Temperature ControllerHot Surface Ignition Control Module Diagnostic Status IndicationHot Surface Igniter and Ignition Control Module Ignition Module Lockout FunctionsTABLE-N Access to Internal Control PanelIgnition and Control Timings Water Chemistry TABLE-OTABLE-P Test Recommended LevelMinimum Pump Performance Pipe Size RequirementsCirculating Pump Heat ExchangerAppliance Area High Water Temperature Limit ControlFlue Gas Passageways Cleaning Procedures Water Circulating PumpElectrical Burner Removal and CleaningHeat Exchanger Cleaning Combustion and Ventilation AirCombustion Air Fan Adjustment Adjusting Differential Air PressureFan Cleaning Set-Up ProcedureServicing Hot Surface Igniter and Ignition Module Adjustment ProcedureIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a Appendix B View Menu Item Menu Description