Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS service manual

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CPE-i&s-05

INSTALLATION AND SERVICE MANUAL

GAS HEATERS FOR COMMERCIAL

POOL APPLICATIONS

500,000 - 2,070,000 Btu/hr MODELS

Starting Serial #F0600187510

￿WARNING: Do not use this pool heater if any part has been under water. The possible damage to a flooded pool heater can be extensive and present numerous safety hazards. Any pool heater that has been under water must be replaced.

￿WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury, exposure to hazardous materials or loss of life. Refer to this manual. Installation and service must be performed by a qualified installer, service agency or the gas supplier. This pool heater contains materials that have been identified as carcinogenic, or possibly carcinogenic, to humans.

￿WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

This appliance MUST NOT be installed in any location where gasoline or flammable vapors are likely to be present, unless the installation is such to eliminate the probable ignition of gasoline or flammable vapors.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a

neighbors phone. Follow the gas supplier’s instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Save this manual for future reference.

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters Unpacking General Product InformationCommercial Pool Heaters Product Identification Base for Combustible Floors Clearances from Combustible ConstructionCombustion Air Filter Freeze ProtectionCombustion Air Options InstallationCombustion Air from Interior Space Exhaust FansVenting Support General InformationVertical Vent Termination Clearances and Location Table B Sidewall Vent Termination Clearances and LocationLength of Air Inlet Pipe Combustion Air Inlet PipingSidewall Air Inlet Combined Air Inlet Points Vertical Rooftop Air InletConventional Negative Draft Venting Vent System OptionsNegative Draft Flue Outlet Piping Masonry Chimney InstallationsCommon Venting Systems Inspection of a Masonry Chimney Vertical DirectAire VentingSidewall Venting Vent KitsVenting of Flue Products Sidewall Venting Termination Sidewall FanSidewall Venting Without Fan Masonry Chimney Installation TABLE-E Horizontal DirectAire VentingDirect Venting Flue Pipe Materials Horizontal DV Venting TerminationCombustion Air Inlet Piping Air Inlet Piping Materials Length of Air Inlet PipeSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Vertical Rooftop Air Inlet Combined Combustion Air Inlet PointsOutdoor Vent/Air Inlet Location Outdoor Installation Venting3-Way Valve Cover Installation Combustion Air Fan Adjustment for startupGas Pressure Test Outdoor Vent Cap KitGas Piping Connecting Gas Piping to the Pool HeaterGas Train and Controls Venting of Combination Gas Valves Combination Gas ValvesChecking Gas Supply Pressure TABLE-JTable K Multiple Unit Installations Gas Supply Pipe SizingMeasuring Net Manifold Gas Pressure Gas Manifold Pressure AdjustmentPumped Automatic Bypass Auxiliary Mixed Water Limit ControlWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Relief Valve Water Flow SwitchAutomatic Chlorinator and Chemical Feeders Service Indicator Option Pump Purge Delay OptionWay Automatic Bypass Valve Wiring TABLE-M Terminal Strip Connection OptionsLighting Instructions OperationTo Turn Off Gas To Pool Heater Pre-Start ChecklistStarting the Filter System Operation Error Messages Displayed by the Temperature Controller Programming ModeHot Surface Igniter and Ignition Control Module Diagnostic Status IndicationHot Surface Ignition Control Module Ignition Module Lockout FunctionsTABLE-N Access to Internal Control PanelIgnition and Control Timings TABLE-O Water ChemistryTest Recommended Level TABLE-PCirculating Pump Pipe Size RequirementsMinimum Pump Performance Heat ExchangerFlue Gas Passageways Cleaning Procedures High Water Temperature Limit ControlAppliance Area Water Circulating PumpHeat Exchanger Cleaning Burner Removal and CleaningElectrical Combustion and Ventilation AirFan Cleaning Adjusting Differential Air PressureCombustion Air Fan Adjustment Set-Up ProcedureServicing Hot Surface Igniter and Ignition Module Adjustment ProcedureIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a View Menu Item Menu Description Appendix B