Lochinvar GAS HEATER FOR COMMERICAL POOL APPLICATIONS Combined Combustion Air Inlet Points

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Commercial Pool Heaters

INSTALLATION Continued

2.On horizontal runs, do not install vent pipe with seams pointing down. Position vent pipe so that the seams are on the top side of the vent pipe.

3.Secure all joints with a minimum of three sheet metal screws or pop rivets. Apply aluminum foil duct tape or silicone sealant to all screws or rivets installed in the vent pipe.

4.Ensure that the air inlet pipes are properly supported.

￿WARNING: Properly seal all joints and seams in the inlet vent piping system. Failure to do so may result in flue gas recirculation, spillage of flue products, and carbon monoxide emissions. Carbon monoxide poisoning can cause severe personal injury or death.

Combined Combustion Air Inlet Points

You can combine the air inlet pipes from multiple pool heaters to a single common connection if the common air inlet pipe has a cross sectional area equal to or larger than the total area of all air inlet pipes connected to the common air inlet pipe.

Example: Two 8" (20.3cm) air inlet pipes (50.3 in2 [324.5cm2] area each) have a total area of 100.6 in2 (645.2cm2), requiring a 12" (30.5cm) (113.1 in2 [729.7cm2]) common air inlet pipe.

The air inlet point for multiple pool heater air inlets must be provided with an exterior opening which has a free area equal to or greater than the total area of all air inlet pipes connected to the common air inlet. This exterior opening for combustion air must connect directly to the outdoors. The total length of the combined air inlet pipe must not exceed a maximum of 50 (15.2m) equivalent feet. You must deduct the restriction in area provided by any screens, grills, or louvers installed in the common air inlet openings and some rooftop terminations. Screens, grills, or louvers installed in the common air inlet can reduce the free area of the opening from 25% to 75% based on the materials used.

Vertical and Sidewall Combustion Air Inlet

IMPORTANT: To prevent recirculation of flue products into the combustion air inlet, follow all instructions in this section.

￿WARNING: Locate and install the combustion air inlet termination correctly. Failure to do so can allow the discharge of flue products to be drawn into the combustion process. This can result in incomplete combustion and potentially hazardous levels of carbon monoxide in the flue products. This will cause operational problems and the spillage of flue products. Spillage of flue products can cause personal injury or death due to carbon monoxide poisoning.

You must locate the combustion air cap and the flue gas outlet on the same rooftop surface (vertical direct vent system) or sidewall surface (horizontal direct vent system) and in the same pressure zone as the vent termination. Follow all clearance requirements listed on pages 8 and 9.

Purchase and assemble the combustion air inlet cap to protect the air inlet from wind and weather.

Alternatively, assemble the combustion air inlet cap for the vertical rooftop air inlet from items purchased locally. The air inlet cap consists of two 90° elbows installed to the air inlet pipe (see Figure 26). Install the first 90° elbow on the rooftop at the highest vertical point of the air inlet pipe. Install the second 90° elbow on the horizontal outlet of the first elbow. The outlet of the second 90° elbow will be pointing down. You may use a 90° elbow and a 90° street elbow to make this assembly. If you use a straight piece of pipe between the two 90° elbows, it should not exceed 6" (51mm) in length.

Figure 26 – Vertical Rooftop Air Inlet

For horizontal direct vent termination of combustion air, you must use the termination cap from the pool heater manufacturer. The sidewall air inlet cap is available as part of a direct vent kit. See TABLE–G for Horizontal Direct Vent Kits.

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Contents GAS Heaters for Commercial Pool Applications Commercial Pool Heaters General Product Information UnpackingCommercial Pool Heaters Product Identification Clearances from Combustible Construction Base for Combustible FloorsFreeze Protection Combustion Air FilterInstallation Combustion Air OptionsExhaust Fans Combustion Air from Interior SpaceGeneral Information Venting SupportVertical Vent Termination Clearances and Location Sidewall Vent Termination Clearances and Location Table BCombustion Air Inlet Piping Length of Air Inlet PipeSidewall Air Inlet Vertical Rooftop Air Inlet Combined Air Inlet PointsVent System Options Conventional Negative Draft VentingNegative Draft Masonry Chimney Installations Flue Outlet PipingCommon Venting Systems Vertical DirectAire Venting Inspection of a Masonry ChimneyVent Kits Sidewall VentingVenting of Flue Products Sidewall Fan Sidewall Venting TerminationSidewall Venting Without Fan Masonry Chimney Installation Horizontal DirectAire Venting TABLE-EDirect Venting Horizontal DV Venting Termination Flue Pipe MaterialsCombustion Air Inlet Piping Length of Air Inlet Pipe Air Inlet Piping MaterialsSealing Type-B Doublewall Vent Pipe or Galvanized Vent Pipe Combined Combustion Air Inlet Points Vertical Rooftop Air InletOutdoor Installation Venting Outdoor Vent/Air Inlet LocationCombustion Air Fan Adjustment for startup 3-Way Valve Cover InstallationGas Pressure Test Outdoor Vent Cap KitConnecting Gas Piping to the Pool Heater Gas PipingGas Train and Controls Combination Gas Valves Venting of Combination Gas ValvesChecking Gas Supply Pressure TABLE-JMultiple Unit Installations Gas Supply Pipe Sizing Table KGas Manifold Pressure Adjustment Measuring Net Manifold Gas PressureAuxiliary Mixed Water Limit Control Pumped Automatic BypassWay Valve Cover Heater is Within 15 Feet of Pool Piping Heaters are within 15 feet Perpendicular of Pool Piping Water Flow Switch Relief ValveAutomatic Chlorinator and Chemical Feeders Pump Purge Delay Option Service Indicator OptionWay Automatic Bypass Valve Wiring Terminal Strip Connection Options TABLE-MOperation Lighting InstructionsPre-Start Checklist To Turn Off Gas To Pool HeaterStarting the Filter System Operation Programming Mode Error Messages Displayed by the Temperature ControllerDiagnostic Status Indication Hot Surface Igniter and Ignition Control ModuleHot Surface Ignition Control Module Ignition Module Lockout FunctionsAccess to Internal Control Panel TABLE-NIgnition and Control Timings Water Chemistry TABLE-OTABLE-P Test Recommended LevelPipe Size Requirements Circulating PumpMinimum Pump Performance Heat ExchangerHigh Water Temperature Limit Control Flue Gas Passageways Cleaning ProceduresAppliance Area Water Circulating PumpBurner Removal and Cleaning Heat Exchanger CleaningElectrical Combustion and Ventilation AirAdjusting Differential Air Pressure Fan CleaningCombustion Air Fan Adjustment Set-Up ProcedureAdjustment Procedure Servicing Hot Surface Igniter and Ignition ModuleIgnition System Checkout Sequence of Operation Glossary Prepurge Wiring BOX Connections Wiring BOX Connections Ladder Diagram Control BOX Connections Commercial Pool Heaters Appendix a Appendix B View Menu Item Menu Description