Raypak 120, 85 manual Piping Connections FIG

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PIPING CONNECTIONS (FIG. 3)

Legend

 

A - boiler in connection

3/4” NPT - male

B - boiler out connection

3/4” NPT - male

C - gas supply connection

3/4” NPT - female

D - pressure relief valve drain connection

3/4” NPT - female

E - condensate connection Ø (rubber flexible)

0.825” (21 mm) female

F - boiler drain valve - open-ended spanner dimension

7/16” (11 mm)

F

 

 

 

 

2.55”

4.73”

 

1.76”

 

65 mm

120 mm

 

45 mm

 

A

B

C

D

E

Fig. 3

 

 

 

 

13

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Contents Page About the XPak About these instructionsContents Following instructions must be observed PAY Attention to These TermsYou must also observe Observe these instructions as general warnings What to do if you smell gasObserve these instructions for space heating water Tools, materials and additional equipmentBefore Installation General SafetyM E / T E M P E R a T U R E Relationships in Scalds Water Time to Produce SeriousOperating Limits of the boiler Regulations and GuidelinesGeneral layout Fig IntroductionAB C DE Technical Data Boiler Dimensions And Weight Recommended Minimum Service ClearancesXPak Max flues length de-rate less 2%Xpak Internal Hydraulic Circuit FIG Mode of Operation Manual Handling Statement Mode of Operation AT RestSafety Devices Principle ComponentsPiping Connections FIG Dimensions and Connections Fig Packaging and Transportation Boiler BOX Content Table Pos Parts Quantity PackagingScope of Delivery Transporting the BoilerPrepare Xpak Location InstallationPrepare Xpak Xpak Piping Boiler with DHW Tank Procedure SummaryWaterside Flow Primary Circuit Pump DutyKey for installation sample diagrams Xpak Installation DiagramsPage Page Making the GAS Connection Length Gas Volume Capacity Pipe feet Ft 3/hGas Pipe Capacity for different pipe sizes Equivalent length for pipe fittings in feetBoiler Template Fig All Air from Outdoor sealed combustion All Air from Inside the Building room airFlue GAS System Vent SystemsBoiler Supply Minimum Clearances from VENT/AIR Inlet Termination Installations1 Canadian Installations2Vertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation Field supplied Stainless steel013102 Description Diagram Drawing TWO Pipes Single Wall = total intake length = Electrical Connections Connecting the Condensate Water DrainExternal Wiring Limitations External WiringConnecting Thermostat Appliance Terminal BlockHigh Terminal Strip DetailsLow Remote Control Connection WAY Valve Wiring ConnectionOutdoor Sensor Connection Wiring Functional Diagram Are several steps involved in starting up the boiler START-UP ProcedureCommissioning Freeze Protection When UsedCHECK/CONTROL Water Chemistry Heating SystemInitial Lighting and Ignition Safety Shutoff Device Test Testing for GAS LeaksCheck Thermostat Circuits Initial Flushing of the SystemFinal Checks WarrantyInstructing the User Reset Function Switching on the ApplianceSwitching OFF START-UP and OperationGreen indicator LED Fig Indicator Leds and FaultsRed indicator LED Fig For alarm AL91 For AL41 faultsCHECKS, Adjustments and Fault Finding GAS Valve Minimum Pressure Setting CHECKING/ADJUSTING the Boiler FAN SpeedsExternal Faults Installation FaultsReversed Polarity or Supply Fault Fault FindingBoiler Configuration Electrical ChecksProgrammable Timer DAY+NIGHT Setting the Outdoor Reset Curve with Outdoor SensorSelecting the offset heating curve Fig Type of Heat Request Standard212 194 176 158 140 122 104 Code Cause Alarm Type Action Fault CodesComponent Removal Procedure Replacement of ComponentsServicing Instructions GeneralFlow Sensor Primary Thermistor Fig Water Pressure Switch FigReturn Sensor Return Thermistor Fig Printed Circuit Board FigFlue FAN & Mixer Fig Blocked Flue Pressure SWITCH/IGNITION Transformer FigBurner Fig Main Heat Exchanger FigFlue Collector and Flue Thermostat Removal Fig Condensate Trap Removal FigLPG Instructions GAS Supply InstallationPropane GAS GAS SupplyTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Applicable Warranty Periods Limited WarrantyHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.
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