Raypak 85, 120 manual Important Instructions for the Commonwealth of Massachusetts

Page 64

Important Instructions for the Commonwealth of Massachusetts

The Commonwealth of Massachusetts requires compliance with regulation 248 CMR 4.00 and 5.00 for installation of through

– the – wall vented gas appliances as follows:

(a)For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. INSTALLATION OF CARBON MONOXIDE DETECTORS.

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2.APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3.SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

4.INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1.The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA

54as adopted by the Board; and

2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c)MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1.Detailed instructions for the installation of the venting system design or the venting system components; and

2.A complete parts list for the venting system design or venting system.

(d)MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:

1.The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

2.The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e)A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

64

Page 63 Page 65
Image 64
Page 63 Page 65
Contents Page About these instructions About the XPakContents Following instructions must be observed PAY Attention to These TermsYou must also observe What to do if you smell gas Observe these instructions as general warningsObserve these instructions for space heating water Tools, materials and additional equipmentGeneral Safety Before InstallationM E / T E M P E R a T U R E Relationships in Scalds Water Time to Produce SeriousRegulations and Guidelines Operating Limits of the boilerIntroduction General layout FigAB C DE Technical Data Recommended Minimum Service Clearances Boiler Dimensions And WeightXPak Max flues length de-rate less 2%Manual Handling Statement Mode of Operation AT Rest Xpak Internal Hydraulic Circuit FIG Mode of OperationSafety Devices Principle ComponentsPiping Connections FIG Dimensions and Connections Fig Boiler BOX Content Table Pos Parts Quantity Packaging Packaging and TransportationScope of Delivery Transporting the BoilerPrepare Xpak Location InstallationPrepare Xpak Xpak Piping Procedure Summary Boiler with DHW TankWaterside Flow Primary Circuit Pump DutyXpak Installation Diagrams Key for installation sample diagramsPage Page Length Gas Volume Capacity Pipe feet Ft 3/h Making the GAS ConnectionGas Pipe Capacity for different pipe sizes Equivalent length for pipe fittings in feetBoiler Template Fig All Air from Inside the Building room air All Air from Outdoor sealed combustionFlue GAS System Vent SystemsBoiler Supply Installations1 Canadian Installations2 Minimum Clearances from VENT/AIR Inlet TerminationVertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation Field supplied Stainless steel013102 Description Diagram Drawing TWO Pipes Single Wall = total intake length = Connecting the Condensate Water Drain Electrical ConnectionsExternal Wiring External Wiring LimitationsConnecting Thermostat Appliance Terminal BlockHigh Terminal Strip DetailsLow Remote Control Connection WAY Valve Wiring ConnectionOutdoor Sensor Connection Wiring Functional Diagram START-UP Procedure Are several steps involved in starting up the boilerFreeze Protection When Used CommissioningCHECK/CONTROL Water Chemistry Heating SystemTesting for GAS Leaks Initial Lighting and Ignition Safety Shutoff Device TestCheck Thermostat Circuits Initial Flushing of the SystemFinal Checks WarrantyInstructing the User Switching on the Appliance Reset FunctionSwitching OFF START-UP and OperationGreen indicator LED Fig Indicator Leds and FaultsRed indicator LED Fig For AL41 faults For alarm AL91CHECKS, Adjustments and Fault Finding CHECKING/ADJUSTING the Boiler FAN Speeds GAS Valve Minimum Pressure SettingExternal Faults Installation FaultsFault Finding Reversed Polarity or Supply FaultBoiler Configuration Electrical ChecksSetting the Outdoor Reset Curve with Outdoor Sensor Programmable Timer DAY+NIGHTSelecting the offset heating curve Fig Type of Heat Request Standard212 194 176 158 140 122 104 Fault Codes Code Cause Alarm Type ActionReplacement of Components Component Removal ProcedureServicing Instructions GeneralWater Pressure Switch Fig Flow Sensor Primary Thermistor FigReturn Sensor Return Thermistor Fig Printed Circuit Board FigBlocked Flue Pressure SWITCH/IGNITION Transformer Fig Flue FAN & Mixer FigBurner Fig Main Heat Exchanger FigCondensate Trap Removal Fig Flue Collector and Flue Thermostat Removal FigGAS Supply Installation LPG InstructionsPropane GAS GAS SupplyTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Limited Warranty Applicable Warranty PeriodsHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.
Top Page Image Contents