Raypak 120, 85 manual Water Pressure Switch Fig, Flow Sensor Primary Thermistor Fig, GAS Valve Fig

B

A

Fig. 70

WATER PRESSURE SWITCH (Fig. 69)

Locate and remove the screw (I) from the water pressure switch. Remove the wiring. Carefully remove the switch. Replace in the reverse order.

FLOW SENSOR (PRIMARY THERMISTOR) (Fig. 1)

Unclip and remove the air chamber front cover. Unclip the primary thermistor from the flow outlet pipe. Disconnect thermistor electrical plug. Replace in the reverse order.

RETURN SENSOR (RETURN THERMISTOR) (Fig. 1)

Unclip and remove the air chamber front cover. Unclip the return sensor from the return inlet pipe. Disconnect sensor electrical plug. Replace in the reverse order.

PRINTED CIRCUIT BOARD (Fig. 71)

Pull the control slightly forward and lower it. Push the clips (A) and remove cover, after carefully taking note of all wiring connections and jumper tag configurations; unhook and remove connection block (B). Disconnect all wiring from the PCB, locate and remove the PCB securing screws, remove the required PCB. Replace in the reverse order ensuring that the position of the 3 control knobs are correctly aligned with the respective potentiometers on the PCB.

Ensure that the correct jumper configuration has been made. It will be necessary to check the functioning of the PCB is set for the correct boiler type/application.

GAS VALVE (Fig. 72)

The gas valve must be changed as complete unit. Disconnect the electrical plug and leads from the gas valve, slacken and unscrew upper gas valve pipe, please note that the gas injector is located in this upper part. Disconnect the compensation pipe

(C). Locate and remove the two retaining screws (D); locate and remove the four gas valve retaining screws (E). Replace in the reverse order. Check and adjust burner pressure settings.

WARNING, A GAS TIGHTNESS CHECK MUST BE CARRIED OUT.

	XPak 85
	E
	C
	D
	E
	XPak 120
	E
	C
	D
Fig. 72	E

INJECTOR (Fig. 72)

Slacken and unscrew upper gas valve pipe; locate and remove only two screws (D). Locate and remove the injector (F) inside the pipe. Replace in the reverse order. Check and adjust burner pressure settings.

WARNING, A GAS TIGHTNESS CHECK MUST BE CARRIED OUT.

ELECTRODES & CONDENSATE SENSOR (Fig. 73)

Unclip and remove the air chamber front and right hand side covers. Disconnect the electrode leads and ancillary wiring from their respective connectors. Remove the retaining screws (A) for spark and sensing electrodes and remove. Remove the retaining nut (C) for condensate sensor (D) and remove.

NOTICE: The gas valve sticker “WARNING: VALVE IS NOT FIELD SERVICEABLE” means the valve can be adjusted but not disassembled.

B

A

Fig. 71

F

I

H G

A

D

C

Fig. 73

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