Raypak 85, 120 manual Terminal Strip Details, High, Low

Page 36

11. TERMINAL STRIP DETAILS

 

Tab. 9

 

Terminal

Description

 

Technical

Indications

 

strip

 

 

specifications

 

 

reference

 

 

 

 

 

 

 

 

 

 

 

M3

Main supply

 

120 VAC – 60 Hz

The main supply cable must be anchored to the

 

 

 

 

 

boiler frame (Fig. 39) and pass through the

35)

 

 

 

 

strains relief (field supplied). Cable as specified in

 

 

 

 

the electrical supply.

(Fig.

 

 

 

 

 

 

 

 

 

M3a

3-way valve:

 

 

 

voltage

 

 

The 3-way valve cable must be anchored to the boiler

 

Connections for DHW

 

 

 

 

 

 

Model: Honeywell VC6011 (actuator) + VCZMK6000

 

 

external 3-way valve

 

120 VAC – 60 Hz

(Cartridge valve)

High

 

 

 

 

frame (Fig. 39) and pass through the strains relief (field

 

 

 

 

supplied) (Fig. 39). Cable as specified in the electrical

 

 

 

 

 

supply.

 

M4

Outdoor sensor

 

12 K Ohm B3760

 

 

M4

Remote control

 

Open therm plus protocol

Only Raypak Part No. 013073

 

 

 

 

 

 

 

M4a

Room thermostat

 

24 VDC

Volt free (Jumper when not used)

 

 

 

 

 

 

 

M4a

Tank sensor

 

10 K Ohm B3435

Immersion type.

35)

 

for DHW

 

 

If the boiler is installed with a tank sensor, the Jumper

 

 

 

 

on the PCB must be in position 2 (Fig. 61)

(Fig.

 

 

 

 

M2a

Tank thermostat

 

On/off (NO)

Volt free

voltage

 

 

for DHW

 

 

If the boiler is installed with a tank termostat, the

 

 

 

 

 

Jumper on the PCB must be in position 3 (Fig. 61)

Low

M3b

Under-floor heating limit

 

On/off (NC)

Volt free.

 

thermostat and condensate

 

 

This is a generic input to lock out the boiler. Jumper when

 

 

 

 

 

(generic available alarm) not used). If the contact will be

 

 

 

 

 

open the alarm number 21

 

 

 

 

 

will appear on the display and the boiler is lock out

 

 

 

 

 

 

REMOTE CONTROL

 

LOW VOLTAGE

CONDENSATE PUMP ALARM

EXTERNAL

 

 

 

UNDERFLOOR HEATING LIMIT

 

SENSOR

 

 

 

 

THERMOSTAT OR

0T+

 

 

 

 

 

(jumper when not used)

-t°

 

 

 

 

 

 

 

 

ROOM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

TANK

 

 

 

 

 

 

 

 

 

TANK

(jumper when

 

 

 

 

THERMOSTAT

not used)

SENSOR

 

M3b

M4

-t°

 

 

V

 

M2

 

M4a

HIGH VOLTAGE

3W

 

 

 

 

 

120V

 

(COMMON)BLUE

(CLOSED)BROWN

BLACK(OPEN)

 

 

 

 

 

N

 

L

 

 

 

 

 

 

 

F=

M3a

 

 

 

M3

 

fuse 4AF

 

 

 

 

 

 

 

 

 

 

 

 

PCB fuse=4AT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cod. 20003227

 

 

 

 

 

 

Fig. 35

36

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Contents Page About these instructions About the XPakContents PAY Attention to These Terms Following instructions must be observedYou must also observe What to do if you smell gas Observe these instructions as general warningsObserve these instructions for space heating water Tools, materials and additional equipmentGeneral Safety Before InstallationM E / T E M P E R a T U R E Relationships in Scalds Water Time to Produce SeriousRegulations and Guidelines Operating Limits of the boilerIntroduction General layout FigAB C DE Technical Data Recommended Minimum Service Clearances Boiler Dimensions And WeightXPak Max flues length de-rate less 2%Manual Handling Statement Mode of Operation AT Rest Xpak Internal Hydraulic Circuit FIG Mode of OperationSafety Devices Principle ComponentsPiping Connections FIG Dimensions and Connections Fig Boiler BOX Content Table Pos Parts Quantity Packaging Packaging and TransportationScope of Delivery Transporting the BoilerInstallation Prepare Xpak LocationPrepare Xpak Xpak Piping Procedure Summary Boiler with DHW TankWaterside Flow Primary Circuit Pump DutyXpak Installation Diagrams Key for installation sample diagramsPage Page Length Gas Volume Capacity Pipe feet Ft 3/h Making the GAS ConnectionGas Pipe Capacity for different pipe sizes Equivalent length for pipe fittings in feetBoiler Template Fig All Air from Inside the Building room air All Air from Outdoor sealed combustionVent Systems Flue GAS SystemBoiler Supply Installations1 Canadian Installations2 Minimum Clearances from VENT/AIR Inlet TerminationVertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation Stainless steel Field supplied013102 Description Diagram Drawing TWO Pipes Single Wall = total intake length = Connecting the Condensate Water Drain Electrical ConnectionsExternal Wiring External Wiring LimitationsConnecting Thermostat Appliance Terminal BlockTerminal Strip Details HighLow WAY Valve Wiring Connection Remote Control ConnectionOutdoor Sensor Connection Wiring Functional Diagram START-UP Procedure Are several steps involved in starting up the boilerFreeze Protection When Used CommissioningCHECK/CONTROL Water Chemistry Heating SystemTesting for GAS Leaks Initial Lighting and Ignition Safety Shutoff Device TestCheck Thermostat Circuits Initial Flushing of the SystemWarranty Final ChecksInstructing the User Switching on the Appliance Reset FunctionSwitching OFF START-UP and OperationIndicator Leds and Faults Green indicator LED FigRed indicator LED Fig For AL41 faults For alarm AL91CHECKS, Adjustments and Fault Finding CHECKING/ADJUSTING the Boiler FAN Speeds GAS Valve Minimum Pressure SettingExternal Faults Installation FaultsFault Finding Reversed Polarity or Supply FaultBoiler Configuration Electrical ChecksSetting the Outdoor Reset Curve with Outdoor Sensor Programmable Timer DAY+NIGHTSelecting the offset heating curve Fig Type of Heat Request Standard212 194 176 158 140 122 104 Fault Codes Code Cause Alarm Type ActionReplacement of Components Component Removal ProcedureServicing Instructions GeneralWater Pressure Switch Fig Flow Sensor Primary Thermistor FigReturn Sensor Return Thermistor Fig Printed Circuit Board FigBlocked Flue Pressure SWITCH/IGNITION Transformer Fig Flue FAN & Mixer FigBurner Fig Main Heat Exchanger FigCondensate Trap Removal Fig Flue Collector and Flue Thermostat Removal FigGAS Supply Installation LPG InstructionsPropane GAS GAS SupplyTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Limited Warranty Applicable Warranty PeriodsHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.
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