Raypak 120, 85 Setting the Outdoor Reset Curve with Outdoor Sensor, Type of Heat Request Standard

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JUMPER IN POSITION 5: unused

JUMPER IN POSITION 6: unused

The boiler is supplied standard with the jumper in position 3 (standard heating + indirect water tank with thermostat); if you wish to use an external water tank with sensor, move this jumper from position 3 to position 2 (case B, Fig 61); if you wish to have low temperature for floor space heating move the not inserted jumper in position 1 (Fig 61).

radiators

CASE A

CASE B

floor heating

radiators

floor heating

(factory set)

 

 

 

6

6

6

6

1

1

1

1

Indirect water tank with

Indirect water tank with

thermostat to control

sensor to control DHW

DHW temperature

temperature

Fig. 61

 

 

 

A

 

 

 

 

 

JP

 

B

 

 

 

Fig. 62

 

Fig. 63

 

16.SETTING THE OUTDOOR RESET CURVE WITH OUTDOOR SENSOR

Outdoor temperature reset only works with the outdoor air sensor connected, therefore, after installation, connect the outdoor air sensor to the relative connections on the boiler terminal board (Fig. 35).

This enables the outdoor temperature reset function.

The user can program the desired supply temperature based on the heat transmitter that will be used in the installation. Once the outdoor sensor is connected to the control board, the water temperature of the boiler will adjust to run the boiler more efficiently and provide greater comfort to the living space.

NOTICE: The DHW temperature is independent from the outdoor air sensor.

Selecting the offset heating curve (Fig. 65)

The offset heating curve maintains a theoretical ambient tempe- rature of 68°F (20°C) at outdoor temperatures ranging from 68°F to -4°F (+20°C to -20°C). The choice of the curve depends on the rated minimum outdoor temperature (of the geographical area) and the rated delivery temperature (on the type of system) and must be carefully calculated by the installer using the following formula using the correct values in °F or °C:

TMR =

 

Nominal flow Temp. - Tshift

 

 

68°F (20°C) - min. external design Temp.

 

 

Tshift =86°F (30°C) standard systems (radiators) 77°F (25°C) underfloor systems

If the calculation generates an intermediate value between two curves, choose the nearest offset heating curve to that value. E.g.: if the value obtained by the calculation is 1.3, it lies between curve 1 and curve 1.5. In this case, select the nearest curve, i.e.: 1.5.

Select KT by turning the trimmer located under the domestic hot water temperature knob (A).

The settable values of KT are:

-standard system: 1,0-1,5-2,0-2,5-3,0

-floor system: 0,2-0,4-0,6-0,8

TYPE OF HEAT REQUEST

STANDARD

If a room thermostat is connected to the boiler: room thermostat

The room thermostat makes a heat request when its contact closes, while it stops it when its contact opens. Though delivery temperature is automatically calculated by the boiler, the user may manually override it. By modifying HEATING on the user interface (C), the HEATING SET POINT will no longer be available but just a value that can be set from +5 to -5 as required. Please note that the number displayed is a comfort level: +5 means feel hotter, -5 means feel colder. Modifications to this value do not directly change flow temperature but affect the calculation made to automatically determine its value by modifying the reference temperature of the system (0 = 68°F (20°C)).

PROGRAMMABLE TIMER (DAY+NIGHT)

If a programmable timer (day+night selector) is connected to the boiler, set parameter 51 = 1 (this parameter can only be modified from the remote control unit) (Fig. 67) available only from Raypak technical service.

When the contact is closed, the heat request is made by the delivery probe on the basis of the external temperature in order to maintain the rated ambient temperature at the DAY level 68°F (20 °C). When the contact opens, it does not stop the heat request but reduces (parallel shift) the temperature curve to the NIGHT level 61°F (16 °C).

This activates the night mode.

Though flow temperature is automatically calculated by the boiler, the user may manually override it.

By modifying HEATING on the user interface (C, Fig. 13.2), the HEATING SET POINT will no longer be available but just a value that can be set from +5 to -5 as required. Please note that the number displayed is a comfort level: +5 means feel hotter, -5 means feel colder.

Modifications to this value do not directly change flow tempera- ture but affect the calculation made to automatically determine its value by modifying the reference temperature of the system (0 = 68°F (20°C) for DAY level; 61°F (16°C) for NIGHT level).

If a remote control (Raypak REC 08) is installed refer to instructions for setting the outdoor sensor using.

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Contents Page About the XPak About these instructionsContents Following instructions must be observed PAY Attention to These TermsYou must also observe Observe these instructions as general warnings What to do if you smell gasObserve these instructions for space heating water Tools, materials and additional equipmentBefore Installation General SafetyM E / T E M P E R a T U R E Relationships in Scalds Water Time to Produce SeriousOperating Limits of the boiler Regulations and GuidelinesGeneral layout Fig IntroductionAB C DE Technical Data Boiler Dimensions And Weight Recommended Minimum Service ClearancesXPak Max flues length de-rate less 2%Xpak Internal Hydraulic Circuit FIG Mode of Operation Manual Handling Statement Mode of Operation AT RestSafety Devices Principle ComponentsPiping Connections FIG Dimensions and Connections Fig Packaging and Transportation Boiler BOX Content Table Pos Parts Quantity PackagingScope of Delivery Transporting the BoilerPrepare Xpak Location InstallationPrepare Xpak Xpak Piping Boiler with DHW Tank Procedure SummaryWaterside Flow Primary Circuit Pump DutyKey for installation sample diagrams Xpak Installation DiagramsPage Page Making the GAS Connection Length Gas Volume Capacity Pipe feet Ft 3/hGas Pipe Capacity for different pipe sizes Equivalent length for pipe fittings in feetBoiler Template Fig All Air from Outdoor sealed combustion All Air from Inside the Building room airFlue GAS System Vent SystemsBoiler Supply Minimum Clearances from VENT/AIR Inlet Termination Installations1 Canadian Installations2Vertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation Field supplied Stainless steel013102 Description Diagram Drawing TWO Pipes Single Wall = total intake length = Electrical Connections Connecting the Condensate Water DrainExternal Wiring Limitations External WiringConnecting Thermostat Appliance Terminal BlockHigh Terminal Strip DetailsLow Remote Control Connection WAY Valve Wiring ConnectionOutdoor Sensor Connection Wiring Functional Diagram Are several steps involved in starting up the boiler START-UP ProcedureCommissioning Freeze Protection When UsedCHECK/CONTROL Water Chemistry Heating SystemInitial Lighting and Ignition Safety Shutoff Device Test Testing for GAS LeaksCheck Thermostat Circuits Initial Flushing of the SystemFinal Checks WarrantyInstructing the User Reset Function Switching on the ApplianceSwitching OFF START-UP and OperationGreen indicator LED Fig Indicator Leds and FaultsRed indicator LED Fig For alarm AL91 For AL41 faultsCHECKS, Adjustments and Fault Finding GAS Valve Minimum Pressure Setting CHECKING/ADJUSTING the Boiler FAN SpeedsExternal Faults Installation FaultsReversed Polarity or Supply Fault Fault FindingBoiler Configuration Electrical ChecksProgrammable Timer DAY+NIGHT Setting the Outdoor Reset Curve with Outdoor SensorSelecting the offset heating curve Fig Type of Heat Request Standard212 194 176 158 140 122 104 Code Cause Alarm Type Action Fault CodesComponent Removal Procedure Replacement of ComponentsServicing Instructions GeneralFlow Sensor Primary Thermistor Fig Water Pressure Switch FigReturn Sensor Return Thermistor Fig Printed Circuit Board FigFlue FAN & Mixer Fig Blocked Flue Pressure SWITCH/IGNITION Transformer FigBurner Fig Main Heat Exchanger FigFlue Collector and Flue Thermostat Removal Fig Condensate Trap Removal FigLPG Instructions GAS Supply InstallationPropane GAS GAS SupplyTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Applicable Warranty Periods Limited WarrantyHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

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