Raypak 120, 85 manual What to do if you smell gas, Observe these instructions as general warnings

Page 5

DANGER

if flammable gas explodes.

Beware if you smell gas: there may be an explosion hazard!

Warning: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.

- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other boiler.

What to do if you smell gas

-Do not try to light any boiler.

-Do not touch any electrical switch; do not use any phone in your building.

-Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

-If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Observe these instructions as general warnings:

–Chemicals used to clean the system and/or inhibit corrosion must be pH neutral, i.e. they should ensure that the level of the pH in the system water remains neutral.

Premature failure of certain components can occur if the pH level in the system water is out of normal levels.

–Raypak recommends that an inhibitor - suitable for use with aluminum heat exchangers - is used to protect the boiler and system from the effects of corrosion and/or electrolytic action. The inhibitor must be administered in strict accordance with the manufacturers instructions.

–A properly sized expansion tank must be installed in the boiler system. No valve is to be placed between the boiler and the expansion tank.

–When the boiler has been filled for the first time or the system has been drained and refilled, it will be necessary to purge any air that may have become trapped within the appliance heat exchanger.

NOTE: Glycol in the system must not exced 40%.

Observe these instructions for space heating water:

–Thoroughly flush the system prior to filling.

Only use untreated main water to fill and top off the system.

–Do not use water softners in the system.

–Do not use inhibitors or other additives!

–The maximum permissible flow rate of the XPAK 85 this is 5.7 GPM (1,300 ltr/hr), for the XPAK 120 is 6.2 GPM (1,400 ltr/hr).

–When using oxygen-permeable pipes, e.g. for floor heating systems, you must separate the system using heat exchangers. Unsuitable heating system water promotes the formation of sludge and corrosion. This may damage the heat exchanger or affect its operation.

–A properly sized expansion tank must be installed in the boiler system.

Tools, materials and additional equipment

For the installation and maintenance of the boiler you will need the standard tools for space heating, gas and water fitting.

In addition, a handtruck with a fastening belt is very useful.

Disposal

–Dispose of the boiler packaging in an environmentally sound manner.

–Dispose of components of the heating system (e. g. boiler or control device), that must be replaced, by handing them in to an authorized recycling facility.

5

Page 4 Page 6
Image 5
Page 4 Page 6
Contents Page About the XPak About these instructionsContents You must also observe PAY Attention to These TermsFollowing instructions must be observed Observe these instructions as general warnings What to do if you smell gasObserve these instructions for space heating water Tools, materials and additional equipmentBefore Installation General SafetyM E / T E M P E R a T U R E Relationships in Scalds Water Time to Produce SeriousOperating Limits of the boiler Regulations and GuidelinesGeneral layout Fig IntroductionAB C DE Technical Data Boiler Dimensions And Weight Recommended Minimum Service ClearancesXPak Max flues length de-rate less 2%Xpak Internal Hydraulic Circuit FIG Mode of Operation Manual Handling Statement Mode of Operation AT RestSafety Devices Principle ComponentsPiping Connections FIG Dimensions and Connections Fig Packaging and Transportation Boiler BOX Content Table Pos Parts Quantity PackagingScope of Delivery Transporting the BoilerPrepare Xpak InstallationPrepare Xpak Location Xpak Piping Boiler with DHW Tank Procedure SummaryWaterside Flow Primary Circuit Pump DutyKey for installation sample diagrams Xpak Installation DiagramsPage Page Making the GAS Connection Length Gas Volume Capacity Pipe feet Ft 3/hGas Pipe Capacity for different pipe sizes Equivalent length for pipe fittings in feetBoiler Template Fig All Air from Outdoor sealed combustion All Air from Inside the Building room airBoiler Supply Vent SystemsFlue GAS System Minimum Clearances from VENT/AIR Inlet Termination Installations1 Canadian Installations2Vertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation 013102 Stainless steelField supplied Description Diagram Drawing TWO Pipes Single Wall = total intake length = Electrical Connections Connecting the Condensate Water DrainExternal Wiring Limitations External WiringConnecting Thermostat Appliance Terminal BlockLow Terminal Strip DetailsHigh Outdoor Sensor Connection WAY Valve Wiring ConnectionRemote Control Connection Wiring Functional Diagram Are several steps involved in starting up the boiler START-UP ProcedureCommissioning Freeze Protection When UsedCHECK/CONTROL Water Chemistry Heating SystemInitial Lighting and Ignition Safety Shutoff Device Test Testing for GAS LeaksCheck Thermostat Circuits Initial Flushing of the SystemInstructing the User WarrantyFinal Checks Reset Function Switching on the ApplianceSwitching OFF START-UP and OperationRed indicator LED Fig Indicator Leds and FaultsGreen indicator LED Fig For alarm AL91 For AL41 faultsCHECKS, Adjustments and Fault Finding GAS Valve Minimum Pressure Setting CHECKING/ADJUSTING the Boiler FAN SpeedsExternal Faults Installation FaultsReversed Polarity or Supply Fault Fault FindingBoiler Configuration Electrical ChecksProgrammable Timer DAY+NIGHT Setting the Outdoor Reset Curve with Outdoor SensorSelecting the offset heating curve Fig Type of Heat Request Standard212 194 176 158 140 122 104 Code Cause Alarm Type Action Fault CodesComponent Removal Procedure Replacement of ComponentsServicing Instructions GeneralFlow Sensor Primary Thermistor Fig Water Pressure Switch FigReturn Sensor Return Thermistor Fig Printed Circuit Board FigFlue FAN & Mixer Fig Blocked Flue Pressure SWITCH/IGNITION Transformer FigBurner Fig Main Heat Exchanger FigFlue Collector and Flue Thermostat Removal Fig Condensate Trap Removal FigLPG Instructions GAS Supply InstallationPropane GAS GAS SupplyTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Applicable Warranty Periods Limited WarrantyHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.
Top Page Image Contents