Raypak 120, 85 manual Limited Warranty, Applicable Warranty Periods

Raypak 120, 85 manual For AL41 faults, For alarm AL91 Raypak 85, 120 manual CHECKS, Adjustments and Fault Finding Raypak 120 CHECKING/ADJUSTING the Boiler FAN Speeds, Absolute MAX FAN Speed, Absolute MIN FAN Speed, Heating FAN Speed Raypak 85 Fault Finding, Electrical Checks, Ground Continuity Test, Short Circuit Check, Polarity Check, Component Value Raypak 120, 85 manual Setting the Outdoor Reset Curve with Outdoor Sensor, Selecting the offset heating curve Fig Raypak 85, 120 manual 212 194 176 158 140 122 104 Raypak 120, 85 manual Fault Codes, Code Cause Alarm Type Action Raypak 85, 120 manual Servicing Instructions, General, Routine Annual Servicing, Replacement of Components Raypak 120, 85 manual Water Pressure Switch Fig, Flow Sensor Primary Thermistor Fig, Return Sensor Return Thermistor Fig Raypak 85 Flue FAN & Mixer Fig, Burner Fig, Blocked Flue Pressure SWITCH/IGNITION Transformer Fig, Main Heat Exchanger Fig Raypak 120, 85 manual Condensate Trap Removal Fig, Flue Collector and Flue Thermostat Removal Fig Raypak 85, 120 manual LPG Instructions, Propane GAS, GAS Supply Installation, Converting the Boiler GAS Type Raypak 120, 85 manual Technical Data LPG Raypak 85, 120 manual Sequence of the Ignition System Raypak 120, 85 manual Exploded Diagrams Raypak 85, 120 manual 56a Raypak 120, 85 manual Xpak Raypak 85, 120 manual Drawing Raypak 120, 85 manual Call OUT Description Raypak 85, 120 manual Important Instructions for the Commonwealth of Massachusetts Raypak 120, 85 manual Limited Warranty, Applicable Warranty Periods Raypak 85, 120 manual HOW to Make Warranty Claim Raypak 120, 85 manual START-UP Checklist for FAN-ASSISTED Raypak Products Raypak 85, 120 manual Your XPak serial number For future reference
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LIMITED WARRANTY

MODULATING - CONDENSING BOILER

XPAKTM HEATING BOILERS MODELS 85 & 120

SCOPE OFWARRANTY:

Raypak, Inc. (“Raypak”) warrants to the first retail purchaser of the XPAKHeating Boiler that was delivered with this limited warranty certificate (the “Boiler”) that the Boiler will be free from defects in materials and workmanship under normal use and service for the Applicable Warranty Periods specified below. Under this Limited Warranty, Raypak will, at its option, repair or replace any defective part of the Boiler in accordance with the terms of this Limited Warranty. The Limited Warranty does not include labor or transportation costs, which are borne by the warranty claimant. The repair or replacement Boiler or part will be warranted for only the unexpired portion of the original Applicable Warranty Period. This Limited Warranty applies only to a Boiler that has NOT been moved from its original installation site. In the event that replacement or repair parts are no longer available, or significant design changes have occurred, Raypak reserves the right to replace, at its option, the Boiler or part with a current equivalent part. Please read this entire Limited Warranty to fully understand all of its terms and conditions.

APPLICABLE WARRANTY PERIODS

XPAKTM Residential Extruded Aluminum Heat Exchanger:

The Applicable Warranty Period for the aluminum heat exchanger of the Boiler in a residential installation (as defined in “Additional Warranty Exclusions and Terms”, below) is twenty (20) years after the original installation date of the Boiler. During the first ten (10) years, Raypak will pay for 100% of the cost of the replacement part or repair (excluding labor and transportation costs). For years 11-20 of the Applicable Warranty Period for the residential Boiler’s aluminum heat exchanger, Raypak will provide a replacement part for a defective part, provided that the warranty claimant pays the following percentages of the cost of the replacement part:

RESIDENTIAL WARRANTY

The table below lists the portion of the replacement part’s cost that the original homeowner

will be responsible to pay

Years into Warranty

% of List Price

First 10

0%

11

20%

12

30%

13

40%

14

50%

15

55%

16

60%

17

65%

18

70%

19

75%

20

80%

 

 

XPAK Commercial Extruded Aluminum Heat Exchanger:

The Applicable Warranty Period for the aluminum heat exchanger of the Boiler in a commercial installation (as defined in “Additional Warranty Exclusions and Terms”, below) is five (5) years after the original installation date of the Boiler. During the first three (3) years of the Applicable Warranty Period, Rheem will pay for 100% of the cost of the replacement part or repair (excluding labor and transportation costs). For years 4 and 5 of the Applicable Warranty Period for the commercial Boiler’s aluminum heat exchanger, Raypak will provide a replacement part for a defective part, provided that the warranty claimant pays the following percentages of the cost of the replacement part:

COMMERCIAL WARRANTY

The table below lists the portion of the replacement part’s cost that the original owner

will be responsible to pay

Years into Warranty

% of List Price

First 3

0%

4

20%

5

30%

 

 

RESIDENTIAL BOILDER FAN:

The Applicable Warranty Period for the fan of a Boiler in a residential installation (as defined in “Additional Warranty Exclusions and Terms”, below) is three (3) years from the date of original installation, or thirty-seven months (37) months from the date that the residential Boiler was shipped from Raypak’s factory based on Raypak’s records, whichever comes first. This Applicable Warranty Period does not apply to Boiler fans in commercial installations (as defined in “Additional Warranty Exclusions and Terms”, below).

ALL OTHER COMPONENTS OF THE BOILER:

Except as otherwise specified above for the heat exchangers and residential Boiler fan, the Applicable Warranty Period for all components in the Boiler is one (1) year from date of the Boiler’s original installation, or thteen (13) months from date that the Boiler was shipped from Raypak’s factory based on Raypak’s records, whichever comes first.

SATISFACTORY PROOF OF ORIGINAL INSTALLATION DATE, SUCH AS INSTALLER’S INVOICE, IS REQUIRED. THIS WARRANTY WILL BE VOID IF THE BOILER RATING PLATE IS ALTERED OR REMOVED.

ADDITIONAL WARRANTY EXCLUSIONS AND TERMS:

This Limited Warranty does NOT apply:

1.if the Boiler has been moved from its original place of installation, or if the original purchaser no longer owns the property where the original installation was made;

2.to damage, malfunctions or failures resulting from improper installation, operation, or maintenance of the Boiler in accordance with the manufacturer’s instructions;

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Contents Page About the XPak About these instructionsContents You must also observe PAY Attention to These TermsFollowing instructions must be observed Observe these instructions as general warnings What to do if you smell gasObserve these instructions for space heating water Tools, materials and additional equipmentBefore Installation General SafetyM E / T E M P E R a T U R E Relationships in Scalds Water Time to Produce SeriousOperating Limits of the boiler Regulations and GuidelinesGeneral layout Fig IntroductionAB C DE Technical Data Boiler Dimensions And Weight Recommended Minimum Service ClearancesXPak Max flues length de-rate less 2%Xpak Internal Hydraulic Circuit FIG Mode of Operation Manual Handling Statement Mode of Operation AT RestSafety Devices Principle ComponentsPiping Connections FIG Dimensions and Connections Fig Packaging and Transportation Boiler BOX Content Table Pos Parts Quantity PackagingScope of Delivery Transporting the BoilerPrepare Xpak InstallationPrepare Xpak Location Xpak Piping Boiler with DHW Tank Procedure SummaryWaterside Flow Primary Circuit Pump DutyKey for installation sample diagrams Xpak Installation DiagramsPage Page Making the GAS Connection Length Gas Volume Capacity Pipe feet Ft 3/hGas Pipe Capacity for different pipe sizes Equivalent length for pipe fittings in feetBoiler Template Fig All Air from Outdoor sealed combustion All Air from Inside the Building room airBoiler Supply Vent SystemsFlue GAS System Minimum Clearances from VENT/AIR Inlet Termination Installations1 Canadian Installations2Vertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation 013102 Stainless steelField supplied Description Diagram Drawing TWO Pipes Single Wall = total intake length = Electrical Connections Connecting the Condensate Water DrainExternal Wiring Limitations External WiringConnecting Thermostat Appliance Terminal BlockLow Terminal Strip DetailsHigh Outdoor Sensor Connection WAY Valve Wiring ConnectionRemote Control Connection Wiring Functional Diagram Are several steps involved in starting up the boiler START-UP ProcedureCommissioning Freeze Protection When UsedCHECK/CONTROL Water Chemistry Heating SystemInitial Lighting and Ignition Safety Shutoff Device Test Testing for GAS LeaksCheck Thermostat Circuits Initial Flushing of the SystemInstructing the User WarrantyFinal Checks Reset Function Switching on the ApplianceSwitching OFF START-UP and OperationRed indicator LED Fig Indicator Leds and FaultsGreen indicator LED Fig For alarm AL91 For AL41 faultsCHECKS, Adjustments and Fault Finding GAS Valve Minimum Pressure Setting CHECKING/ADJUSTING the Boiler FAN SpeedsExternal Faults Installation FaultsReversed Polarity or Supply Fault Fault FindingBoiler Configuration Electrical ChecksProgrammable Timer DAY+NIGHT Setting the Outdoor Reset Curve with Outdoor SensorSelecting the offset heating curve Fig Type of Heat Request Standard212 194 176 158 140 122 104 Code Cause Alarm Type Action Fault CodesComponent Removal Procedure Replacement of ComponentsServicing Instructions GeneralFlow Sensor Primary Thermistor Fig Water Pressure Switch FigReturn Sensor Return Thermistor Fig Printed Circuit Board FigFlue FAN & Mixer Fig Blocked Flue Pressure SWITCH/IGNITION Transformer FigBurner Fig Main Heat Exchanger FigFlue Collector and Flue Thermostat Removal Fig Condensate Trap Removal FigLPG Instructions GAS Supply InstallationPropane GAS GAS SupplyTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Applicable Warranty Periods Limited WarrantyHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.
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