Raypak 120, 85 manual Boiler Template Fig

Page 23

BOILER TEMPLATE (Fig. 15)

 

 

Wall stud

 

 

 

16" C/C

 

 

 

 

4,53" Hole for 60/100mm coaxial vent

 

1 . 5 "

3" vent adaptor (supplied)

 

 

inside 3"

 

 

 

 

 

 

Inlet air either right or left

 

 

 

 

3" inlet air adapter (not supplied)

Boiler bracket

 

3 . 5 4 "

XPak

(supplied)

 

 

120

Ø1/4" holes

 

 

 

for 5/16" lag

 

 

 

screws (4 places)

 

 

 

 

 

 

inside 3.15"

 

 

Exhaust vent adapter (supplied)

Screw (2x) (fitted)

 

 

Screw (2x) (supplied)

 

 

Screw (2x) (supplied)

 

 

14.17"

Inlet air adapter (supplied)

 

 

 

 

 

16.25"

 

 

 

 

 

 

XPak 120

 

- 17.81"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XPak 85

 

- 15.75"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler outline

 

C

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CENTER

 

LINE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OF BOILER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WARNING

 

 

 

 

 

 

 

 

 

height

 

 

This boiler is heavy and awkward to lift. It is

 

 

 

 

recommended and safer to

 

install the boiler with two

 

 

Boiler

 

 

 

 

 

 

 

 

 

 

 

 

people. Use caution as to not drop this boiler which

 

 

30.71"

 

 

 

 

 

 

could cause personal injury.

 

Verify that the boiler is

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

securely mounted before leaving the boiler unsupervised.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ensure there is adequate clearances for

 

mounting the boiler (details given in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

installation instructions).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The wall mount bracket is designed for

 

a stud spacing of 16 inches from

 

 

 

 

 

 

 

 

 

 

 

center. For other stud spacing a solid

 

mounting surface must be provided by

 

 

 

 

 

 

 

 

 

 

 

the installer.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Do not mount the boiler to a hollow wall. Be sure to mount the boiler to the

 

 

 

 

 

studs only.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mount the wall bracket using 4 5/16" lag screws. Ensure the bracket is level

 

 

 

 

 

when mounted.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Extreme care is needed to ensure the bolts are secured in the studs.

 

 

 

 

 

Hang the boiler on the bracket and secure the bottom of the boiler with two (2)

 

 

 

 

 

additional lag screws.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XPak

5.90"

3.14"

 

XPak

120

 

120

 

3.35"

1.38"

XPak

 

XPak

85

 

 

85

 

 

IN 3/4" NPT male

OUT 3/4" NPT male

Pressure relief valve drain

 

 

3/4" NPT female

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condensate

piping flexible (supplied)

 

Gas shut off valve (supplied)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ø1/4" holes for earthquake restraint (2 places)

 

0.825” female

 

3/4" NPT female

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XPak 85

Wall Mounting Information

XPak comes with a template, which allows you to easily mark the location of the screws for the mounting bracket and the location of the flue gas pipe on the wall (Raypak coaxial PP vent system only).

The connection to the gas circuits must be made on site, 3/4” gas cock is supplied with the boiler.

Fig. 15

23

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Image 23
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Contents Page About the XPak About these instructionsContents You must also observe PAY Attention to These TermsFollowing instructions must be observed Tools, materials and additional equipment What to do if you smell gasObserve these instructions as general warnings Observe these instructions for space heating waterWater Time to Produce Serious General SafetyBefore Installation M E / T E M P E R a T U R E Relationships in ScaldsOperating Limits of the boiler Regulations and GuidelinesGeneral layout Fig IntroductionAB C DE Technical Data Max flues length de-rate less 2% Recommended Minimum Service ClearancesBoiler Dimensions And Weight XPakPrinciple Components Manual Handling Statement Mode of Operation AT RestXpak Internal Hydraulic Circuit FIG Mode of Operation Safety DevicesPiping Connections FIG Dimensions and Connections Fig Transporting the Boiler Boiler BOX Content Table Pos Parts Quantity PackagingPackaging and Transportation Scope of DeliveryPrepare Xpak InstallationPrepare Xpak Location Xpak Piping Pump Duty Procedure SummaryBoiler with DHW Tank Waterside Flow Primary CircuitKey for installation sample diagrams Xpak Installation DiagramsPage Page Equivalent length for pipe fittings in feet Length Gas Volume Capacity Pipe feet Ft 3/hMaking the GAS Connection Gas Pipe Capacity for different pipe sizesBoiler Template Fig All Air from Outdoor sealed combustion All Air from Inside the Building room airBoiler Supply Vent SystemsFlue GAS System Minimum Clearances from VENT/AIR Inlet Termination Installations1 Canadian Installations2Vertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation 013102 Stainless steelField supplied Description Diagram Drawing TWO Pipes Single Wall = total intake length = Electrical Connections Connecting the Condensate Water DrainAppliance Terminal Block External WiringExternal Wiring Limitations Connecting ThermostatLow Terminal Strip DetailsHigh Outdoor Sensor Connection WAY Valve Wiring ConnectionRemote Control Connection Wiring Functional Diagram Are several steps involved in starting up the boiler START-UP ProcedureHeating System Freeze Protection When UsedCommissioning CHECK/CONTROL Water ChemistryInitial Flushing of the System Testing for GAS LeaksInitial Lighting and Ignition Safety Shutoff Device Test Check Thermostat CircuitsInstructing the User WarrantyFinal Checks START-UP and Operation Switching on the ApplianceReset Function Switching OFFRed indicator LED Fig Indicator Leds and FaultsGreen indicator LED Fig For alarm AL91 For AL41 faultsCHECKS, Adjustments and Fault Finding Installation Faults CHECKING/ADJUSTING the Boiler FAN SpeedsGAS Valve Minimum Pressure Setting External FaultsElectrical Checks Fault FindingReversed Polarity or Supply Fault Boiler ConfigurationType of Heat Request Standard Setting the Outdoor Reset Curve with Outdoor SensorProgrammable Timer DAY+NIGHT Selecting the offset heating curve Fig212 194 176 158 140 122 104 Code Cause Alarm Type Action Fault CodesGeneral Replacement of ComponentsComponent Removal Procedure Servicing InstructionsPrinted Circuit Board Fig Water Pressure Switch FigFlow Sensor Primary Thermistor Fig Return Sensor Return Thermistor FigMain Heat Exchanger Fig Blocked Flue Pressure SWITCH/IGNITION Transformer FigFlue FAN & Mixer Fig Burner FigFlue Collector and Flue Thermostat Removal Fig Condensate Trap Removal FigGAS Supply GAS Supply InstallationLPG Instructions Propane GASTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Applicable Warranty Periods Limited WarrantyHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.
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