Raypak 120, 85 manual Call OUT Description

Page 63

CALL

 

 

 

 

OUT

DESCRIPTION

XPak85

 

XPak120

 

Electric/Case Components

See Drawing #1

1

Jacket Front

012831F

012832F

2

Boiler Mounting Bracket

013004F

013004F

3

Control Panel

012829F

012829F

4

Control Panel Cover

012827F

012827F

5

Control Panel Door

012833F

012833F

6

PC Board

012828F

012828F

7

Control Knob

012830F

012830F

8

Control Panel Hinge

012834F

012834F

9

Pressure Gauge

012826F

012826F

10

Wire Harness Kit - (Includes Complete Set of Boiler Harnesses)

012836F

012999F

11

Control Panel Fuse Kit - (Includes Complete Set of Fuses)

013003F

013003F

12

Retainer Clip Kit - (Includes 12a {20pcs}, 12b {1 pc}, 12c {10 pcs} and 12d {10 pcs})

013011F

013011F

 

 

 

 

 

 

Hydraulic Components - 1

See Drawing #2

13

Water Pressure Switch

013005F

013005F

14

Bypass Valve

013006F

013007F

15

Distribution Header

013008F

013008F

16

Vent Plug

013009F

013009F

17

PRV - 45#

013012F

013012F

18

PRV Adapter

013013F

013013F

19

PRV Discharge Plumbing Kit

013010F

013010F

 

Hydraulic Components - 2

See Drawing #3

20

Pump

013014F

013015F

21

Plumbing Kit - (Includes 21a, 21b, 21c and 21d)

013016F

013017F

22

Air Vent

013018F

013018F

23

Condensate Reservoir

013019F

013019F

24

Condensate Plumbing Kit - (Includes 24a, 24b, 24c, 24d and 24e)

013020F

013021F

25

Air Venting Plug Kit

013022F

013023F

26

High Limit

013024F

013024F

27

Pump Plug

013025F

013025F

28

Water Detector

013026F

013026F

 

 

 

 

 

Burner Components - Air Box

See Drawing #4

29

Air Chamber Access Panel

013037F

013038F

30

Air Chamber Side

013027F

013027F

31

Intake Air/Flue Adapters

013040F

013040F

32

Combustion Air Blower

013028F

013028F

33

Burner Assembly

013029F

013029F

34

Igniter

013030F

013030F

35

Condensate Electrode Kit

013031F

013031F

36

Outlet Gas Manifold

013032F

013033F

37

Gas Valve Kit

013034F

013034F

38

Inlet Gas Manifold

013035F

013035F

39

Gas Shut-Off Valve

013036F

013036F

40

Burner Observation Port Kit

013039F

013039F

41

Air/Gas Manifold

013041F

013041F

42

Manifold Gas/Blower Inlet

013042F

013064F

43

Gas Orifice - Nat

013043F

013044F

43

Gas Orifice - Pro

013045F

013046F

44

Combustion Air Mixer

013047F

013048F

45

Flame Sensor

013049F

013049F

46

Blower Heat Shield

013050F

013050F

47

Ignition Transformer

013051F

013051F

 

Combustion Chamber Components - Flue Drain

See Drawing #5

48

Heat Exchanger Assembly

013054F

013055F

49

Flue Exhaust Condensate Collector

013056F

013057F

50

Flue Exhaust Condensate Collector Adapter

013058F

013058F

51

Air Pressure Switch

013059F

013059F

52

Outlet Heat Exchanger Seal Gasket

013060F

013060F

53

Inlet Heat Exchanger Seal Gasket

013061F

013061F

54

High Limit

013062F

013062F

55

Flue Sensor

013063F

013063F

56

Water Gasket Kit - (Includes 56a, 56b and 56c - 10pcs ea.)

013000F

013000F

57

Flue Exhaust/Gas Gasket Kit - (Includes 57a and 57b)

013001F

013001F

58

Nat to Pro Gas Conversion Kit

013052F

013053F

 

 

 

 

For gas conversions, consult the factory for information.

63

Image 63
Contents Page About the XPak About these instructionsContents PAY Attention to These Terms Following instructions must be observedYou must also observe Tools, materials and additional equipment What to do if you smell gasObserve these instructions as general warnings Observe these instructions for space heating waterWater Time to Produce Serious General SafetyBefore Installation M E / T E M P E R a T U R E Relationships in ScaldsOperating Limits of the boiler Regulations and GuidelinesGeneral layout Fig IntroductionAB C DE Technical Data Max flues length de-rate less 2% Recommended Minimum Service ClearancesBoiler Dimensions And Weight XPakPrinciple Components Manual Handling Statement Mode of Operation AT RestXpak Internal Hydraulic Circuit FIG Mode of Operation Safety DevicesPiping Connections FIG Dimensions and Connections Fig Transporting the Boiler Boiler BOX Content Table Pos Parts Quantity PackagingPackaging and Transportation Scope of DeliveryInstallation Prepare Xpak LocationPrepare Xpak Xpak Piping Pump Duty Procedure SummaryBoiler with DHW Tank Waterside Flow Primary CircuitKey for installation sample diagrams Xpak Installation DiagramsPage Page Equivalent length for pipe fittings in feet Length Gas Volume Capacity Pipe feet Ft 3/hMaking the GAS Connection Gas Pipe Capacity for different pipe sizesBoiler Template Fig All Air from Outdoor sealed combustion All Air from Inside the Building room airVent Systems Flue GAS SystemBoiler Supply Minimum Clearances from VENT/AIR Inlet Termination Installations1 Canadian Installations2Vertical Coaxial Sealed Combustion Operation TWO Pipes Single Wall Room AIR Dependent Operation Stainless steel Field supplied013102 Description Diagram Drawing TWO Pipes Single Wall = total intake length = Electrical Connections Connecting the Condensate Water DrainAppliance Terminal Block External WiringExternal Wiring Limitations Connecting ThermostatTerminal Strip Details HighLow WAY Valve Wiring Connection Remote Control ConnectionOutdoor Sensor Connection Wiring Functional Diagram Are several steps involved in starting up the boiler START-UP ProcedureHeating System Freeze Protection When UsedCommissioning CHECK/CONTROL Water ChemistryInitial Flushing of the System Testing for GAS LeaksInitial Lighting and Ignition Safety Shutoff Device Test Check Thermostat CircuitsWarranty Final ChecksInstructing the User START-UP and Operation Switching on the ApplianceReset Function Switching OFFIndicator Leds and Faults Green indicator LED FigRed indicator LED Fig For alarm AL91 For AL41 faultsCHECKS, Adjustments and Fault Finding Installation Faults CHECKING/ADJUSTING the Boiler FAN SpeedsGAS Valve Minimum Pressure Setting External FaultsElectrical Checks Fault FindingReversed Polarity or Supply Fault Boiler ConfigurationType of Heat Request Standard Setting the Outdoor Reset Curve with Outdoor SensorProgrammable Timer DAY+NIGHT Selecting the offset heating curve Fig212 194 176 158 140 122 104 Code Cause Alarm Type Action Fault CodesGeneral Replacement of ComponentsComponent Removal Procedure Servicing InstructionsPrinted Circuit Board Fig Water Pressure Switch FigFlow Sensor Primary Thermistor Fig Return Sensor Return Thermistor FigMain Heat Exchanger Fig Blocked Flue Pressure SWITCH/IGNITION Transformer FigFlue FAN & Mixer Fig Burner FigFlue Collector and Flue Thermostat Removal Fig Condensate Trap Removal FigGAS Supply GAS Supply InstallationLPG Instructions Propane GASTechnical Data LPG Sequence of the Ignition System Exploded Diagrams 56a Xpak Drawing Call OUT Description Important Instructions for the Commonwealth of Massachusetts Applicable Warranty Periods Limited WarrantyHOW to Make Warranty Claim START-UP Checklist for FAN-ASSISTED Raypak Products Your XPak serial number For future reference

120, 85 specifications

The Raypak 120,85 is a prominent model in the realm of pool and spa heating solutions, designed to deliver unmatched efficiency and performance. Renowned for its robust features and innovative technologies, the Raypak 120,85 stands out as a reliable choice for homeowners seeking to maintain the perfect water temperature in their pools and spas.

One of the primary characteristics of the Raypak 120,85 is its impressive heating capacity. With a total output of 120,000 BTUs, this heater quickly and efficiently warms up water, ensuring that users can enjoy comfortable swimming conditions regardless of the outdoor temperature. The 85 indicates its ability to deliver consistent performance even in cooler climates, making it an adaptable option for various geographical locations.

The Raypak 120,85 is equipped with a state-of-the-art, copper fin tube heat exchanger, which provides superior heat transfer efficiency. This technology enhances the heater's ability to warm water rapidly while maintaining energy efficiency. Additionally, the copper material is known for its durability and resistance to corrosion, ensuring a long lifespan for the heat exchanger.

Another key feature of the Raypak 120,85 is its electronic ignition system. This innovation eliminates the need for a standing pilot light, which not only saves energy but also enhances safety by reducing the risk of gas leaks associated with traditional ignition systems. The electronic ignition provides precise control, ensuring a reliable start each time.

The Raypak 120,85 also boasts a digital display control panel, allowing users to easily monitor and adjust the water temperature settings. This intuitive interface provides accurate readings and simplifies the operation, making it accessible for all users, regardless of their technical expertise.

Furthermore, this heater is designed with a compact footprint, making it suitable for a variety of installation spaces, whether it’s in a pool equipment area or near a spa. Its robust build quality and weather-resistant design ensure that it can withstand the elements, making it a durable and long-lasting investment.

In summary, the Raypak 120,85 combines advanced heating technology, robust construction, and user-friendly features. With its high BTU output, efficient heat exchanger, electronic ignition, and digital controls, it represents a top-tier option for anyone seeking reliable and effective heating solutions for pools and spas. Whether for leisure or relaxation, the Raypak 120,85 promises to deliver an optimal swimming experience, season after season.