Multiquip LS600P operation manual Engine components, Perkins 1104D-44TA Diesel Engine Components

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ENGINE components

 

 

 

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Figure 8. Perkins 1104D-44TA Diesel Engine Components

The engine (Figure 8) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions and details of operation and servicing.

1.Crankshaft Pulley — Check fan V-belt between V-Pulley and alternator to determine proper belttension.

2.Water Pump — Circulates coolant flow through engine block.

3.V-Belt— Driven by the engine crankshaft during operation, drives the water pump/fan as well as the alternator.

4.Alternator — Provides power to the electrical system. Replace with only manufacturer's recommended replacement parts.

5.Front/Rear Lifting Eye — When lifting of the engine is required attach a strap or chain of adequate lifting capacity to these lifting points.

6.Oil Filler Port/Cap Remove this cap to add engine oil to the crankcase. Fill with recommended type of oil as specified in the maintenance section of this manual

7.Air Cleaner — Prevents dirt and other debris from entering the fuel system. Remove clamps on air filter canister to gain access to filter element. Replace with only manufacturer's recommended type air cleaner.

8.Air Intake Port — Attach the air filter hose to this port.

9.Secondary Fuel Filter — Prevents dirt and other debris from entering the fuel system. Service the fuel filter as recommended in the maintenance section of this manual.

10.Fuel Injection Pump — Provides equal fuel flow to injectors.

11.Oil Filter Spin-on type, filters oil for contaminants.

12.Flywheel — A rotating gear attached to a driveshaft.

13.Muffler — Used to reduce noise and emissions. DO NOT touch muffler when engine is running. Allow muffler to cool before performing maintenance.

14.Turbocharger — Provides pressurized intake air to the cylinder by means of a turbine energized by exhaust gas that rotates the blower.

15.Dip Stick — Remove dipstick to determine if the engine oil level is low. If low, add oil as specified in Table 4.

16.Oil Pan — Reservoir for engine oil. Capacity is 2.08 gallons (2.5 liters).

17.Starter/Solenoid — This engine uses a 12VDC, 2.7kW (3.7 HP) starter motor with solenoid.

18.Oil Drain Plug (2) — Remove to drain crankcase oil. Always dispose of used oil and oil filters in an environmentally safe manner. DO NOT allow used oil to drain onto the ground or into a water runoff drain.

19.Primary Fuel Filter — Prevents dirt and other debris from entering the fuel system. Service the fuel filter as recommended in the maintenance section of this manual.

page 28 — MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13)

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Contents Model LS600P Proposition 65 warning Silicosis/respiratory warnings Silicosis WarningTable of Contents Specifications are subject to change without noticeImportant Hand Signals General Information Appendix Concrete Mix InformationChoose from three easy options Safety Information SymbolDrugs or alcohol „ Always know the location of the nearestfire extinguisher first aid kitENgiNe SafeTY Before servicing equipmentFuel Safety „ Use well-insulated gloves when picking up the batteryTRaNSpORTiNg SafeTY TOWiNg SafeTY„ Always shutdown engine before transporting „ do not lift machine to unnecessary heightsENviRONMeNTaL SafeTY/DeCOMMiSSiONiNg EMiSSiONS iNfORMaTiONEmission Control Label Label must remain with the engine for its entire lifeSpecifications CondititonsDimensions Reference Dimensions in. mm LetterImportant hand signals Operation Hand SignalsGeneral information Concrete Mix DesignPumping information Remixtures Regional Differences„„600 lbs. of cement/cu yd for 4000 p.s.i. concrete after Downhill Pumping Vertical PumpingHose Pulsation Snap-Joint CouplingsEffects Of Heat And Excessive Time On Concrete Brief explanation of why heat and time affect concretePreventing Mix Set-Up After Pump Shutdown Clearing The System After Mix Set Up Clearing Concrete BlockageClearing Shuttle Tube Blockage Hose Line PressureReverse Pumping Procedure Shuttle Tube Inspection ProcedureAccumulator Pressure Stop the pump. Turn off the enginePumping Cycle Pump components Pump Components ViewPump components Pump components Engine Perkins 1104D-44TA Turbo Diesel engine Digital control panel components Accumulator PressurePrimary Screen Engine components Perkins 1104D-44TA Diesel Engine ComponentsFuel Safety InspectionBefore Starting Fuel CheckHydraulic Oil Check Engine Oil CheckMake sure pump/engine is placed on level ground Adding Hydraulic Oil Filler Hole Location of Pump Rear Stabilizer JacksHydraulic Rear Stabilizer Jacks Optional Hydraulic rear stabilizerOperation Starting ProcedureAutomatic position Figure Hose Lubrication Priming The Pump With Slurry MixturePumping Before pumping, it is necessary to lubricate the hoseHOSE/LINE Blockage Remote Control Optional Radio Remote ControlScrews Radio Remote Control Buttons Operation„„E-STOP- Turns off the pump completely in an emergency Radio Remote Control Programming Remote Control Cable Operation 25 ftHand-held remote control module is now ready for use Remote control cable has the following controlsCheck Brake Lights Check Tire Conditions MaintenanceInspect Saftey Devices / Decals Air Cleaner with Dust Indicator Always place the ON/OFF switchGeneral Inspection Accidental starts can cause severe injury or deathAir Cleaner 250 Hours Remove the air cleaner elementChecking Engine Oil Daily Changing Engine Oil And FilterRadiator Maintenance Operation in Freezing WeatherVol % Freezing Point Boiling Point 108 226Fuel Filter In-Line Fuel FilterFuel/Water Separator Primary Filter Oil And Fuel LinesCleaning The Pump And Delivery System Battery MaintenanceBattery Safety Hydraulic Oil System Maintenance „„Outtriggers Option 2 grease fittingsCleaning the Lubrication Box Cylinder Lubrication BoxChecking Accumulator Bladder Pressure Accumulator CircuitWear Plate and Cutting Ring Changing the Concrete Cylinder Piston Cups Cylinder Cup Replacement ProcedureOff Wear Plate And Cutting Ring Replacement Wear Plate InstallationWear Ring Installation Install the two cylinder o-ringsHeat Exchanger Cooling Fan Pressure TestLong Term Storage Pump Long Term Storage TrailerTrailer maintenance Manually Adjusting the BrakesTrailer Brakes Hydraulic BrakesAdjustable Channel Wheel BearingsWheel Hub Adjustment TORSION SuspensionTrailer guidelines Common CaUSeS fOR Loss Of TRaiLeRTRaiLeR TOWiNg gUiDeLiNeS „ Overloading the trailer or loading the trailer unevenlyDRiviNg CONDiTiONS Trailer VIN tag contains the critical safetyinformationCOUpLiNg to THe TOW veHiCLe TRaiLeR TOWiNg TipS INOpeRaBLe BRaKeS, LigHTS or MiRRORSTRaiLeR viN Tag ELeCTRiCaL CONNeCTOR TOW veHiCLeSUSpeNSiON SYSTeM BRaKe CONTROLLeRSafeTY CHaiNS TRaiLeR LigHTiNg aND BRaKiNg CONNeCTORBReaKaWaY SYSTeM JaCKSTaNDTrailer tongue. Wood or concrete blocks may also be used Lock washer and hitch frameCoupling the Trailer to the Tow vehicle Ball Coupler Breakaway Brake System Attaching Safety ChainBreakaway Cable Surge Brake System Connecting Trailer Lights Uncoupling the Ball HitchPiNTLe HiTCH COUpLeR Pintle Coupler and Pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerDetermining Load Limit of Trailer TiRe SafeTY Unsafe Tires, Lug Nuts or WheelsBe sure lug nuts are tight before each tow Step Determining Load Limit of Tow vehicle StepLetter Rating Speed Rating TiRe fUNDaMeNTaLSP indicates the tire is for passenger vehicles Tire Safety Tips Tire RepairReplacing Worn or Damaged Tires ST An ST is an indication the tire is for trailer use onlyWheels, Bearings and Lug Nuts Wheel RimsLug Nut Torque Requirements Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramAppendix concrete mix information CONCReTe Mix iNfORMaTiONSieve aNaLYSiS-peRCeNT paSSiNg DeSigN fOR ONe YaRD Of CONCReTe SaTURaTeD & SURfaCe DRYT.M. STaNDaRD SpeCifiCaTiON fOR gRaDiNg aggRegaTe Slump Test Procedure Troubleshooting pump Symptom Possible Problem SolutionIs reaching ignition switch Decrease volume control on main pumpCheck for 12 Volt signal voltage Throttle Control Block SolenoidTroubleshooting engine Troubleshooting Diesel engineTroubleshooting hydraulic brakes Troubleshooting electrical Troubleshooting electricalControl box cOMPONENT Locator Wiring diagram control box Internal ModuleHopper Vibrator Locator Option Wiring diagram Hopper Vibrator option Control BOX Interior Vibrator RelayHydraulic System lOCATOR Diagram Hydraulic System Diagram Wiring diagram Locator 1 External control box Wiring diagram 1 External control box HolderWiring diagram Locator 2 External control box Wiring diagram 2 External control box Switch BHERE’S HOW to GET Help Your Local Dealer is

LS600P specifications

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