Multiquip LS600P operation manual ENgiNe SafeTY, Before servicing equipment

Page 8

Safety Information

CaUTiON

„NeveR lubricate components or attempt service on a running machine.

„NeveR block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. Operation with a blocked discharge line can cause water inside pump to overheat.

„DO NOT operate this equipment unless the hopper grate, guards and safety devices are attached and in place.

„CaUTiON must be exercised while servicing this equipment. Rotating and moving parts can cause injury if contacted.

„Keep hands out of the hopper when the engine is running.

NOTICE

„In winter drain water from the lubrication box to prevent freezing.

„ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump.

„Keep all inexperienced and unauthorized people away from the equipment at all times.

„Before start-up, check the hopper and remove all foreign matter and debris.

„DO NOT use worn or damaged hose couplings, inspect all hoses and couplings for wear. Replace any worn or defective hose or couplings immediately.

„Unauthorized equipment modifications will void all warranties.

„Check all fasteners periodically for tightness. Also check towing tongue bolt, lock nut and wheel lug nuts for wear.

„Test the pump's emergency stop switch. The purpose of this test is to shut down the engine in the event of an emergency.

„Refer to the Perkins Engine Owner's Manual for engine technical questions or information recommended by Multiquip for this equipment. Damage to the equipment and or injury to user may result.

„ALWAYS remove the ignition key when leaving the pump unattended.

„ALWAYS block the wheels on the unit when using on a slope.

„ALWAYS use properly rated hoses and clamps — 1500 PSI or higher.

„ALWAYS allow the pump a proper amount of time to cool before servicing.

„ALWAYS keep the machine in proper running condition.

„ALWAYS ensure pump is on level ground before use.

„Fix damage to machine and replace any broken parts immediately.

„ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.

eNgiNe SafeTY

WaRNiNg

„DO NOT place hands or fingers inside engine compartment when engine is running.

„NeveR operate the engine with heat shields or guards removed.

„ DO NOT remove the engine oil drain plug while the engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the pump.

CaUTiON

„NeveR touch the hot exhaust manifold, muffl er or cylinder. Allow these parts to cool

before servicing equipment.

page 8 — MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13)

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Contents Model LS600P Proposition 65 warning Silicosis/respiratory warnings Silicosis WarningTable of Contents Specifications are subject to change without noticeImportant Hand Signals General Information Appendix Concrete Mix InformationChoose from three easy options Safety Information SymbolDrugs or alcohol „ Always know the location of the nearestfire extinguisher first aid kitENgiNe SafeTY Before servicing equipmentFuel Safety „ Use well-insulated gloves when picking up the batteryTRaNSpORTiNg SafeTY TOWiNg SafeTY„ Always shutdown engine before transporting „ do not lift machine to unnecessary heightsENviRONMeNTaL SafeTY/DeCOMMiSSiONiNg EMiSSiONS iNfORMaTiONEmission Control Label Label must remain with the engine for its entire lifeSpecifications CondititonsDimensions Reference Dimensions in. mm LetterImportant hand signals Operation Hand SignalsGeneral information Concrete Mix Design„„600 lbs. of cement/cu yd for 4000 p.s.i. concrete after Regional DifferencesPumping information Remixtures Downhill Pumping Vertical PumpingHose Pulsation Snap-Joint CouplingsPreventing Mix Set-Up After Pump Shutdown Brief explanation of why heat and time affect concreteEffects Of Heat And Excessive Time On Concrete Clearing The System After Mix Set Up Clearing Concrete BlockageClearing Shuttle Tube Blockage Hose Line PressureReverse Pumping Procedure Shuttle Tube Inspection ProcedureAccumulator Pressure Stop the pump. Turn off the enginePumping Cycle Pump components Pump Components ViewPump components Pump components Engine Perkins 1104D-44TA Turbo Diesel engine Digital control panel components Accumulator PressurePrimary Screen Engine components Perkins 1104D-44TA Diesel Engine ComponentsFuel Safety InspectionBefore Starting Fuel CheckMake sure pump/engine is placed on level ground Engine Oil CheckHydraulic Oil Check Adding Hydraulic Oil Filler Hole Location of Pump Rear Stabilizer JacksHydraulic Rear Stabilizer Jacks Optional Hydraulic rear stabilizerAutomatic position Figure Starting ProcedureOperation Hose Lubrication Priming The Pump With Slurry MixturePumping Before pumping, it is necessary to lubricate the hoseHOSE/LINE Blockage Remote Control Optional Radio Remote Control„„E-STOP- Turns off the pump completely in an emergency Radio Remote Control Buttons OperationScrews Radio Remote Control Programming Remote Control Cable Operation 25 ftHand-held remote control module is now ready for use Remote control cable has the following controlsInspect Saftey Devices / Decals MaintenanceCheck Brake Lights Check Tire Conditions Air Cleaner with Dust Indicator Always place the ON/OFF switchGeneral Inspection Accidental starts can cause severe injury or deathAir Cleaner 250 Hours Remove the air cleaner elementChecking Engine Oil Daily Changing Engine Oil And FilterRadiator Maintenance Operation in Freezing WeatherVol % Freezing Point Boiling Point 108 226Fuel Filter In-Line Fuel FilterFuel/Water Separator Primary Filter Oil And Fuel LinesBattery Safety Battery MaintenanceCleaning The Pump And Delivery System Hydraulic Oil System Maintenance „„Outtriggers Option 2 grease fittingsCleaning the Lubrication Box Cylinder Lubrication BoxWear Plate and Cutting Ring Accumulator CircuitChecking Accumulator Bladder Pressure Off Cylinder Cup Replacement ProcedureChanging the Concrete Cylinder Piston Cups Wear Plate And Cutting Ring Replacement Wear Plate InstallationWear Ring Installation Install the two cylinder o-ringsHeat Exchanger Cooling Fan Pressure TestLong Term Storage Pump Long Term Storage TrailerTrailer maintenance Manually Adjusting the BrakesTrailer Brakes Hydraulic BrakesAdjustable Channel Wheel BearingsWheel Hub Adjustment TORSION SuspensionTrailer guidelines Common CaUSeS fOR Loss Of TRaiLeRTRaiLeR TOWiNg gUiDeLiNeS „ Overloading the trailer or loading the trailer unevenlyCOUpLiNg to THe TOW veHiCLe Trailer VIN tag contains the critical safetyinformationDRiviNg CONDiTiONS TRaiLeR viN Tag INOpeRaBLe BRaKeS, LigHTS or MiRRORSTRaiLeR TOWiNg TipS ELeCTRiCaL CONNeCTOR TOW veHiCLeSUSpeNSiON SYSTeM BRaKe CONTROLLeRSafeTY CHaiNS TRaiLeR LigHTiNg aND BRaKiNg CONNeCTORBReaKaWaY SYSTeM JaCKSTaNDCoupling the Trailer to the Tow vehicle Ball Coupler Lock washer and hitch frameTrailer tongue. Wood or concrete blocks may also be used Breakaway Cable Surge Brake System Attaching Safety ChainBreakaway Brake System Connecting Trailer Lights Uncoupling the Ball HitchPiNTLe HiTCH COUpLeR Pintle Coupler and Pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle CouplerBe sure lug nuts are tight before each tow TiRe SafeTY Unsafe Tires, Lug Nuts or WheelsDetermining Load Limit of Trailer Step Determining Load Limit of Tow vehicle StepP indicates the tire is for passenger vehicles TiRe fUNDaMeNTaLSLetter Rating Speed Rating Tire Safety Tips Tire RepairReplacing Worn or Damaged Tires ST An ST is an indication the tire is for trailer use onlyLug Nut Torque Requirements Wheel RimsWheels, Bearings and Lug Nuts Lights and Signals Figure M. Trailer to Tow Vehicle Wiring DiagramAppendix concrete mix information CONCReTe Mix iNfORMaTiONSieve aNaLYSiS-peRCeNT paSSiNg DeSigN fOR ONe YaRD Of CONCReTe SaTURaTeD & SURfaCe DRYT.M. STaNDaRD SpeCifiCaTiON fOR gRaDiNg aggRegaTe Slump Test Procedure Troubleshooting pump Symptom Possible Problem SolutionIs reaching ignition switch Decrease volume control on main pumpCheck for 12 Volt signal voltage Throttle Control Block SolenoidTroubleshooting engine Troubleshooting Diesel engineTroubleshooting hydraulic brakes Troubleshooting electrical Troubleshooting electricalControl box cOMPONENT Locator Wiring diagram control box Internal ModuleHopper Vibrator Locator Option Wiring diagram Hopper Vibrator option Control BOX Interior Vibrator RelayHydraulic System lOCATOR Diagram Hydraulic System Diagram Wiring diagram Locator 1 External control box Wiring diagram 1 External control box HolderWiring diagram Locator 2 External control box Wiring diagram 2 External control box Switch BHERE’S HOW to GET Help Your Local Dealer is

LS600P specifications

The Multiquip LS600P is an innovative solution in the realm of construction machinery, designed to meet the demanding needs of modern job sites. This versatile piece of equipment is particularly noteworthy for its performance capabilities, fuel efficiency, and user-friendly design, making it an essential addition for contractors seeking reliability and efficiency.

One of the standout features of the LS600P is its powerful engine, which delivers robust performance while minimizing fuel consumption. This results in lower operating costs, enabling contractors to maximize their investment. The LS600P is equipped with a dependable and environmentally friendly engine, compliant with emission standards, thus contributing to sustainable operations on job sites.

The machine is designed with a focus on ease of use and operator comfort. Its intuitive control panel allows for straightforward operation, reducing the learning curve and enabling operators to become proficient quickly. Additionally, the ergonomic design of the operator's platform provides comfort during long hours of operation, enhancing productivity and reducing fatigue.

In terms of versatility, the LS600P can be utilized for a variety of applications. Whether it is compaction for paving projects, soil stabilization, or site preparation, its multi-functional capabilities make it suitable for diverse construction tasks. This adaptability is further enhanced by its compatibility with various attachments, allowing contractors to customize the machine to meet specific project requirements.

The durability of the LS600P is another key characteristic. Built with high-quality materials and components, it is engineered to withstand the harsh conditions often encountered on construction sites. This durability, combined with easy maintenance features, ensures that the Multiquip LS600P will provide reliable service over its operational lifespan.

Incorporating advanced technologies, the LS600P features an efficient hydraulic system that enhances its performance and responsiveness. This hydraulic system not only improves the effectiveness of its functions but also contributes to energy efficiency, thus promoting greener operations.

In conclusion, the Multiquip LS600P is a high-performance, efficient, and versatile machine. With features focused on user comfort, operational efficiency, and adaptability for various tasks, it stands out as a reliable choice for contractors aiming to enhance productivity and project outcomes on their construction sites.
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