Multiquip LS600P Fuel Safety, „ Use well-insulated gloves when picking up the battery

Page 9

Safety Information

NOTICE

„NeveR run engine without an air fi lter or with a dirty air fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.

„NeveR tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.

FUEL SAFETY

DANGER

„DO NOT start the engine near spilled fuel or combustible fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.

„ALWAYS refuel in a well-ventilated area, away from sparks and open fl ames.

„ALWAYS use extreme caution when working with flammable liquids.

„DO NOT fi ll the fuel tank while the engine is running or hot.

„DO NOT overfi ll tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system.

„Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames.

„NeveR use fuel as a cleaning agent.

„DO NOT smoke around or near the equipment. Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.

BATTERY SAFETY

DANGER

„DO NOT drop the battery. There is a possibility that the battery will explode.

„DO NOT expose the battery to open fl ames, sparks, cigarettes, etc.The battery contains combustible gases and liquids. If these

gases and liquids come into contact with a fl ame or spark, an explosion could occur.

WaRNiNg

„ALWAYS wear safety glasses when handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.

„Use well-insulated gloves when picking up the battery.

„ALWAYS keep the battery charged. If the battery is not charged, combustible gas will build up.

„DO NOT charge battery if frozen. Battery can explode. When frozen, warm the battery to at least 61°F (16°C).

„ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gases.

„ If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

„If the battery liquid (dilute sulfuric acid) comes into contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

CaUTiON

„ALWAYS disconnect the NegaTive battery terminal before performing service on the equipment.

„ALWAYS keep battery cables in good working condition. Repair or replace all worn cables.

MAYCO LS600P CONCRETE PUMP • operation manual — rev. #0 (05/13/13) — page 9

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Contents Model LS600P Proposition 65 warning Silicosis Warning Silicosis/respiratory warningsSpecifications are subject to change without notice Table of ContentsImportant Hand Signals General Information Appendix Concrete Mix InformationChoose from three easy options Symbol Safety Information„ Always know the location of the nearest Drugs or alcoholfire extinguisher first aid kitBefore servicing equipment ENgiNe SafeTY„ Use well-insulated gloves when picking up the battery Fuel SafetyTOWiNg SafeTY TRaNSpORTiNg SafeTY„ Always shutdown engine before transporting „ do not lift machine to unnecessary heightsEMiSSiONS iNfORMaTiON ENviRONMeNTaL SafeTY/DeCOMMiSSiONiNgEmission Control Label Label must remain with the engine for its entire lifeCondititons SpecificationsReference Dimensions in. mm Letter DimensionsOperation Hand Signals Important hand signalsConcrete Mix Design General informationRegional Differences Pumping information Remixtures„„600 lbs. of cement/cu yd for 4000 p.s.i. concrete after Vertical Pumping Downhill PumpingHose Pulsation Snap-Joint CouplingsBrief explanation of why heat and time affect concrete Effects Of Heat And Excessive Time On ConcretePreventing Mix Set-Up After Pump Shutdown Clearing Concrete Blockage Clearing The System After Mix Set UpClearing Shuttle Tube Blockage Hose Line PressureShuttle Tube Inspection Procedure Reverse Pumping ProcedureAccumulator Pressure Stop the pump. Turn off the enginePumping Cycle Pump Components View Pump componentsPump components Pump components Engine Perkins 1104D-44TA Turbo Diesel engine Accumulator Pressure Digital control panel componentsPrimary Screen Perkins 1104D-44TA Diesel Engine Components Engine componentsInspection Fuel SafetyBefore Starting Fuel CheckEngine Oil Check Hydraulic Oil CheckMake sure pump/engine is placed on level ground Adding Hydraulic Oil Filler Hole Rear Stabilizer Jacks Location of PumpHydraulic Rear Stabilizer Jacks Optional Hydraulic rear stabilizerStarting Procedure OperationAutomatic position Figure Priming The Pump With Slurry Mixture Hose LubricationPumping Before pumping, it is necessary to lubricate the hoseHOSE/LINE Blockage Radio Remote Control Remote Control OptionalRadio Remote Control Buttons Operation Screws„„E-STOP- Turns off the pump completely in an emergency Remote Control Cable Operation 25 ft Radio Remote Control ProgrammingHand-held remote control module is now ready for use Remote control cable has the following controlsMaintenance Check Brake Lights Check Tire ConditionsInspect Saftey Devices / Decals Always place the ON/OFF switch Air Cleaner with Dust IndicatorGeneral Inspection Accidental starts can cause severe injury or deathRemove the air cleaner element Air Cleaner 250 HoursChanging Engine Oil And Filter Checking Engine Oil DailyOperation in Freezing Weather Radiator MaintenanceVol % Freezing Point Boiling Point 108 226In-Line Fuel Filter Fuel FilterFuel/Water Separator Primary Filter Oil And Fuel LinesBattery Maintenance Cleaning The Pump And Delivery SystemBattery Safety „„Outtriggers Option 2 grease fittings Hydraulic Oil System MaintenanceCylinder Lubrication Box Cleaning the Lubrication BoxAccumulator Circuit Checking Accumulator Bladder PressureWear Plate and Cutting Ring Cylinder Cup Replacement Procedure Changing the Concrete Cylinder Piston CupsOff Wear Plate Installation Wear Plate And Cutting Ring ReplacementWear Ring Installation Install the two cylinder o-ringsPressure Test Heat Exchanger Cooling FanLong Term Storage Pump Long Term Storage TrailerManually Adjusting the Brakes Trailer maintenanceTrailer Brakes Hydraulic BrakesWheel Bearings Adjustable ChannelTORSION Suspension Wheel Hub AdjustmentCommon CaUSeS fOR Loss Of TRaiLeR Trailer guidelinesTRaiLeR TOWiNg gUiDeLiNeS „ Overloading the trailer or loading the trailer unevenlyTrailer VIN tag contains the critical safetyinformation DRiviNg CONDiTiONSCOUpLiNg to THe TOW veHiCLe INOpeRaBLe BRaKeS, LigHTS or MiRRORS TRaiLeR TOWiNg TipSTRaiLeR viN Tag TOW veHiCLe ELeCTRiCaL CONNeCTORSUSpeNSiON SYSTeM BRaKe CONTROLLeRTRaiLeR LigHTiNg aND BRaKiNg CONNeCTOR SafeTY CHaiNSBReaKaWaY SYSTeM JaCKSTaNDLock washer and hitch frame Trailer tongue. Wood or concrete blocks may also be usedCoupling the Trailer to the Tow vehicle Ball Coupler Attaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System Uncoupling the Ball Hitch Connecting Trailer LightsPiNTLe HiTCH COUpLeR Pintle Coupler and Pintle HookCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle HitchTiRe SafeTY Unsafe Tires, Lug Nuts or Wheels Determining Load Limit of TrailerBe sure lug nuts are tight before each tow Determining Load Limit of Tow vehicle Step StepTiRe fUNDaMeNTaLS Letter Rating Speed RatingP indicates the tire is for passenger vehicles Tire Repair Tire Safety TipsReplacing Worn or Damaged Tires ST An ST is an indication the tire is for trailer use onlyWheel Rims Wheels, Bearings and Lug NutsLug Nut Torque Requirements Figure M. Trailer to Tow Vehicle Wiring Diagram Lights and SignalsCONCReTe Mix iNfORMaTiON Appendix concrete mix informationSieve aNaLYSiS-peRCeNT paSSiNg DeSigN fOR ONe YaRD Of CONCReTe SaTURaTeD & SURfaCe DRYT.M. STaNDaRD SpeCifiCaTiON fOR gRaDiNg aggRegaTe Slump Test Procedure Symptom Possible Problem Solution Troubleshooting pumpDecrease volume control on main pump Is reaching ignition switchCheck for 12 Volt signal voltage Throttle Control Block SolenoidTroubleshooting Diesel engine Troubleshooting engineTroubleshooting hydraulic brakes Troubleshooting electrical Troubleshooting electricalControl box cOMPONENT Locator Module Wiring diagram control box InternalHopper Vibrator Locator Option Control BOX Interior Vibrator Relay Wiring diagram Hopper Vibrator optionHydraulic System lOCATOR Diagram Hydraulic System Diagram Wiring diagram Locator 1 External control box Holder Wiring diagram 1 External control boxWiring diagram Locator 2 External control box Switch B Wiring diagram 2 External control boxYour Local Dealer is HERE’S HOW to GET Help

LS600P specifications

The Multiquip LS600P is an innovative solution in the realm of construction machinery, designed to meet the demanding needs of modern job sites. This versatile piece of equipment is particularly noteworthy for its performance capabilities, fuel efficiency, and user-friendly design, making it an essential addition for contractors seeking reliability and efficiency.

One of the standout features of the LS600P is its powerful engine, which delivers robust performance while minimizing fuel consumption. This results in lower operating costs, enabling contractors to maximize their investment. The LS600P is equipped with a dependable and environmentally friendly engine, compliant with emission standards, thus contributing to sustainable operations on job sites.

The machine is designed with a focus on ease of use and operator comfort. Its intuitive control panel allows for straightforward operation, reducing the learning curve and enabling operators to become proficient quickly. Additionally, the ergonomic design of the operator's platform provides comfort during long hours of operation, enhancing productivity and reducing fatigue.

In terms of versatility, the LS600P can be utilized for a variety of applications. Whether it is compaction for paving projects, soil stabilization, or site preparation, its multi-functional capabilities make it suitable for diverse construction tasks. This adaptability is further enhanced by its compatibility with various attachments, allowing contractors to customize the machine to meet specific project requirements.

The durability of the LS600P is another key characteristic. Built with high-quality materials and components, it is engineered to withstand the harsh conditions often encountered on construction sites. This durability, combined with easy maintenance features, ensures that the Multiquip LS600P will provide reliable service over its operational lifespan.

Incorporating advanced technologies, the LS600P features an efficient hydraulic system that enhances its performance and responsiveness. This hydraulic system not only improves the effectiveness of its functions but also contributes to energy efficiency, thus promoting greener operations.

In conclusion, the Multiquip LS600P is a high-performance, efficient, and versatile machine. With features focused on user comfort, operational efficiency, and adaptability for various tasks, it stands out as a reliable choice for contractors aiming to enhance productivity and project outcomes on their construction sites.